Introduction to Decarbonization annealing furnace, introduction to heating furnace function advantages and characteristics

Decarbonization annealing furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，has been favored by more and more customers.。The following is to introduce the Decarbonization annealing furnace:

1、Brief introduction of Decarbonization annealing furnace

Decarbonization annealing furnaceIt is a forging heating device using gas as fuel.，multifunctional, with functions such as heat treatment, heat treatment, anneal, normalizing and Forging heating，the product looks beautiful.。

Decarbonization annealing furnace

2、Decarbonization annealing furnace principle

Decarbonization annealing furnaceThe high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，the product looks atmospheric.，It has the functions of Metal melting and casting, Metal tempering, Metal forging heating, Improve production efficiency and Metal melting and casting，the main structure includes convection chamber, furnace chamber, recovery of waste heat, combustor, ventilation system and so on，Decarbonization annealing furnaceThe overall structural design is relatively simple，multifunctional, with functions such as quench, hardening and tempering, Casting heating, temper and heat treatment。

Decarbonization annealing furnace

3、Structural characteristics of Decarbonization annealing furnace

The Decarbonization annealing furnace has the following structure

1. Radiation chamber

The heat load of the main place for Decarbonization annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Radiation chamber

The heat load of the main place for Decarbonization annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Decarbonization annealing furnace

4、Decarbonization annealing furnace performance advantage

Decarbonization annealing furnaces have the following advantages.

1. Extend the service life of equipment

The Decarbonization annealing furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Rapid temperature rise

The Decarbonization annealing furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Wide application range

The Decarbonization annealing furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. Improve product quality

Because the Decarbonization annealing furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Decarbonization annealing furnace can significantly reduce energy consumption, thus reducing operating costs.

Decarbonization annealing furnace

5、Decarbonization annealing furnace function

Decarbonization annealing furnaceit has the functions of quench, Forging heating, temper, anneal and hardening and tempering，the advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，be loved by our customers.。

Decarbonization annealing furnace

6、Decarbonization annealing furnace price concessions

The Decarbonization annealing furnace price is introduced as follows:

1. Brand strength

At present, there are various brands of Decarbonization annealing furnace in Shandong(Province). The performance, quality and after-sales of products under different brands are different, and the prices of Decarbonization annealing furnace are different.

2. technology content

The more advanced the technology, the higher the price will be, otherwise the equipment price will be low, and users must pay attention to whether their own technology meets the production requirements when purchasing equipment.

3. regional advantages

Geographical location also has a certain influence on the formulation of price, because there is a close relationship between geographical location and transportation cost. Generally, the price of places with superior geographical location will be more fair, which is lower than that of those remote cities. One-combustion energy saving address:Jinan, Shandong province, where the traffic is very developed and convenient, provides a series of conveniences for the distribution of products to a great extent.

4. quality factor

The service life of products with excellent quality will be longer, and at the same time, such products are very high in science and technology, which will create higher benefits for customers and make the price generally high, which is the main reason for the high price.

5. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

Decarbonization annealing furnace

Decarbonization annealing furnaceNatural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.，Easy to control,Easy to maintain,energy saving and environmental protection,energy-efficient,Stable and reliable，is a Decarbonization annealing furnace。