Introduction to Spheroidization quenching industrial furnace, introduction to Forging furnace function advantages and characteristics

Spheroidization quenching industrial furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，It has a wide range of uses, including Energy conservation and environmental protection, Metal heat treatment, Metal forging heating, Metal melting and casting and Improve production efficiency。The following is to introduce the Spheroidization quenching industrial furnace:

1、Brief introduction of Spheroidization quenching industrial furnace

Spheroidization quenching industrial furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，it has the characteristics of Stable and reliable, Easy to maintain, Easy to control, energy-efficient and Stable and reliable，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，is an advanced Spheroidization quenching industrial furnace developed by our company in combination with the actual situation of the industry。

Spheroidization quenching industrial furnace

2、Spheroidization quenching industrial furnace performance advantage

Spheroidization quenching industrial furnaces have the following advantages.

1. Improve product quality

Because the Spheroidization quenching industrial furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. Uniform heating

The Spheroidization quenching industrial furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Wide application range

The Spheroidization quenching industrial furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. Intelligent control

The Spheroidization quenching industrial furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. easy to operate

The operation interface of the Spheroidization quenching industrial furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Spheroidization quenching industrial furnace

3、Structural characteristics of Spheroidization quenching industrial furnace

The Spheroidization quenching industrial furnace has the following structure

1. Radiation chamber

The heat load of the main place for Spheroidization quenching industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. furnace chamber

A space for holding metallic materials for heating.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Spheroidization quenching industrial furnace

4、Advantages of Spheroidization quenching industrial furnace principle

Spheroidization quenching industrial furnaceat the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it has been widely used in material, automobile, light industry, shipping, heat treatment and other industries，Structure consists of ventilation system, convection chamber, furnace chamber, ventilation system, combustor and so on，Spheroidization quenching industrial furnaceThe structural design is simple, novel and special.，Widely used inMetal tempering,Metal melting and casting,Improve production efficiency,Energy conservation and environmental protection,Metal forging heating and so on。

Spheroidization quenching industrial furnace

5、Spheroidization quenching industrial furnace application

Spheroidization quenching industrial furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Spheroidization quenching industrial furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Energy conservation and environmental protection

The Spheroidization quenching industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal forging heating

The Spheroidization quenching industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal heat treatment

In addition to forging heating, Spheroidization quenching industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Spheroidization quenching industrial furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Spheroidization quenching industrial furnace

6、Spheroidization quenching industrial furnace work site real shot

A high-definition picture list of Spheroidization quenching industrial furnace is available for our customers to visit. The physical visit can be made to the factory. The address of the visit is Shandong(Province), and the time can be reserved in advance. The manufacturer has a special person to receive it.。

Spheroidization quenching industrial furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

Spheroidization quenching industrial furnacethe main features are energy saving and environmental protection, Easy to maintain, Easy to control, Strong adaptability and energy-efficient，It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，the product looks beautiful.。