What is a Automatic quenching furnace? Introduction to the principle of Forging furnace structure

Automatic quenching furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，be loved by our customers.。The following is to introduce the Automatic quenching furnace:

1、Brief introduction of Automatic quenching furnace

Automatic quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，be loved by our customers.。

Automatic quenching furnace

2、Automatic quenching furnace performance advantage

The advantages of Automatic quenching furnace are as follows:

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Wide application range

The Automatic quenching furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. Improve product quality

Because the Automatic quenching furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. Efficient combustion

The Automatic quenching furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. easy to operate

The operation interface of the Automatic quenching furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Automatic quenching furnace

3、Automatic quenching furnace use

The purpose of Automatic quenching furnace is introduced as follows:

1. Metal heat treatment

In addition to forging heating, Automatic quenching furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Energy conservation and environmental protection

The Automatic quenching furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal tempering

By properly heating and cooling the metal material, the Automatic quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Automatic quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal forging heating

The Automatic quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Automatic quenching furnace

4、Automatic quenching furnace structure

The Automatic quenching furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Radiation chamber

The heat load of the main place for Automatic quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Automatic quenching furnace

5、Automatic quenching furnace principle

Automatic quenching furnaceat runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，Widely used in Energy conservation and environmental protection, Metal melting and casting, Metal forging heating, Improve production efficiency and Metal tempering，usually used in machinery, petroleum, surface treatment, material, Household necessities and other fields。

Automatic quenching furnace

6、Brief introduction of Automatic quenching furnace

Automatic quenching furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，at work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。

Automatic quenching furnace

Automatic quenching furnacefeatures include Strong adaptability, Easy to maintain, Easy to control, Stable and reliable and energy saving and environmental protection，is a kind of high quality and low price Automatic quenching furnace，Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.。