What is a Automatic continuous quenching heat treatment furnace? Introduction to the Working Principle of Forging furnace

Automatic continuous quenching heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

1、Brief introduction of Automatic continuous quenching heat treatment furnace

Automatic continuous quenching heat treatment furnaceIt is a forging heating device using gas as fuel.，is a popular Automatic continuous quenching heat treatment furnace。

Automatic continuous quenching heat treatment furnace

2、Automatic continuous quenching heat treatment furnace explanation video

On-site aerial photography of Automatic continuous quenching heat treatment furnace。

Automatic continuous quenching heat treatment furnace

As you can see from the live video.，One-combustion energy saving in the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

3、Introduction of advantages of Automatic continuous quenching heat treatment furnace

The advantages of Automatic continuous quenching heat treatment furnace are as follows:

1. Efficient combustion

The Automatic continuous quenching heat treatment furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Intelligent control

The Automatic continuous quenching heat treatment furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. Wide application range

The Automatic continuous quenching heat treatment furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. easy to operate

The operation interface of the Automatic continuous quenching heat treatment furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. Improve product quality

Because the Automatic continuous quenching heat treatment furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Automatic continuous quenching heat treatment furnace

4、Automatic continuous quenching heat treatment furnace application

Automatic continuous quenching heat treatment furnaces have the following purposes.

1. Improve production efficiency

The Automatic continuous quenching heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal heat treatment

In addition to forging heating, Automatic continuous quenching heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Improve production efficiency

The Automatic continuous quenching heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Energy conservation and environmental protection

The Automatic continuous quenching heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Automatic continuous quenching heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Automatic continuous quenching heat treatment furnace

5、Automatic continuous quenching heat treatment furnace structure

The Automatic continuous quenching heat treatment furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for Automatic continuous quenching heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Automatic continuous quenching heat treatment furnace

6、Automatic continuous quenching heat treatment furnace HD real shot

One-combustion energy saving Automatic continuous quenching heat treatment furnace manufacturers, a variety of series of Automatic continuous quenching heat treatment furnace with high-definition pictures at a glance, showing the product style, for the majority of users to choose at will.。

Automatic continuous quenching heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

Automatic continuous quenching heat treatment furnaceis a kind of high quality and low price Automatic continuous quenching heat treatment furnace，the main structure includes convection chamber, ventilation system, Radiation chamber, recovery of waste heat, ventilation system and so on，This Automatic continuous quenching heat treatment furnaceThe structural design is simple, novel and special.。