What is a Composite quenching heating furnace? Introduction to the advantages, characteristics, and principles of the Forging furnace

Composite quenching heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it has been widely used in electron, Machinery manufacturing, shipping, surface treatment, pharmacy and other industries，Widely used in Metal forging heating, Metal heat treatment, Metal tempering, Metal heat treatment and Energy conservation and environmental protection，in the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.。The following is to introduce the Composite quenching heating furnace:

1、Brief introduction of Composite quenching heating furnace

Composite quenching heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the main structure includes furnace chamber, ventilation system, ventilation system, recovery of waste heat and combustor。

Composite quenching heating furnace

2、Composite quenching heating furnace function

Composite quenching heating furnaceit has the functions of quench, Forging heating, temper, heat treatment and anneal，is a Composite quenching heating furnace，it is mainly composed of furnace chamber, convection chamber, Radiation chamber, furnace chamber and ventilation system，This Composite quenching heating furnaceSimple structure and advanced technology.，be of high quality。

Composite quenching heating furnace

3、Composite quenching heating furnace structure

The Composite quenching heating furnace has the following structure

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. Radiation chamber

The heat load of the main place for Composite quenching heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Composite quenching heating furnace

4、Composite quenching heating furnace function

Composite quenching heating furnacemultifunctional, with functions such as normalizing, Casting heating, hardening and tempering, quench and normalizing，it is an ideal choice for customers to buy Composite quenching heating furnace。

Composite quenching heating furnace

5、Advantages of Composite quenching heating furnace principle

Composite quenching heating furnaceat the start of the operation,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，is a popular Composite quenching heating furnace，the product looks atmospheric.，has been favored by more and more customers.。

Composite quenching heating furnace

6、One-combustion energy saving service

On the premise of ensuring high quality and low price, One-combustion energy saving can also provide customers with high-standard services, help customers choose appropriate specifications and models, and install and debug products on site for them free of charge. If customers have special requirements, our company can also train product operators in operation knowledge. Besides, if everyone's products fail at any time, our company will rush to the scene to solve them in a short time and deal with them in time.。

One-combustion energy saving

Composite quenching heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，it has the characteristics of Stable and reliable, Strong adaptability, Easy to maintain, Easy to control and energy-efficient。