What is a Tubular heat treatment furnace? Introduction to the advantages and characteristics of Forging furnace functions

Tubular heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，widely used in shipping, chemical industry, material, light industry, aerospace and other fields，is a kind of Tubular heat treatment furnace manufactured by One-combustion energy saving。

1、Brief introduction of Tubular heat treatment furnace

Tubular heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，The structural design is more advanced and reasonable.，structure mainly includes: Radiation chamber, combustor, ventilation system, ventilation system, Radiation chamber and so on，Widely used inMetal forging heating,Metal tempering,Metal melting and casting,Metal forging heating,Improve production efficiency and so on，can be customized according to user's needs.。

Tubular heat treatment furnace

2、Tubular heat treatment furnace application

Tubular heat treatment furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Tubular heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Tubular heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Energy conservation and environmental protection

The Tubular heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal forging heating

The Tubular heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Metal heat treatment

In addition to forging heating, Tubular heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Tubular heat treatment furnace

3、Structural characteristics of Tubular heat treatment furnace

The Tubular heat treatment furnace has the following structure

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. furnace chamber

A space for holding metallic materials for heating.

4. Radiation chamber

The heat load of the main place for Tubular heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Tubular heat treatment furnace

4、Working principle of Tubular heat treatment furnace

Tubular heat treatment furnaceat runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，it has the characteristics of energy saving and environmental protection, Stable and reliable, energy-efficient, energy saving and environmental protection and Strong adaptability，It has a wide range of uses, and is often used inMetal heat treatment,Energy conservation and environmental protection,Metal tempering,Metal heat treatment,Improve production efficiency and so on，super quality and competitive price。

Tubular heat treatment furnace

5、Introduction of Tubular heat treatment furnace characteristics

Tubular heat treatment furnace has the following characteristics

1. Easy to control

The combustion system and ventilation system of the Tubular heat treatment furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

2. Strong adaptability

The Tubular heat treatment furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

3. Stable and reliable

The Tubular heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Easy to maintain

The structural design of the Tubular heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

Tubular heat treatment furnace

6、How much is the Tubular heat treatment furnace?

The Tubular heat treatment furnace price is introduced as follows:

1. technology

Each customer needs different products, wants to achieve different purposes, and has different product technical design. The higher or more advanced the technical requirements, the more the product cost will be, and the price will increase with the increase of cost. On the contrary, the price will be cheaper.

2. model

The same product, even with different specifications and models and different configurations, has different costs, so the price will be different.

3. market competition

The market demand has a certain impact on the price of Tubular heat treatment furnace. When there are many customers who need Tubular heat treatment furnace in the market, there will be a phenomenon that demand exceeds supply, and then the price of Tubular heat treatment furnace will become higher. On the contrary, when there are very few customers who need Tubular heat treatment furnace, there will be a phenomenon of oversupply, and the price of Tubular heat treatment furnace will be reduced.

4. Quality advantages and disadvantages

The price of Tubular heat treatment furnace is affected by the quality of products. Only when the products are of good quality can we create greater profits for customers and recover the costs for customers as soon as possible. However, products with good quality have a lot of investment in technology, manpower and time, so their prices are higher than those of ordinary products. On the contrary, the products of general quality are equal in effort and gain, and the sales price is also low. But there are exceptions. Many manufacturers often adopt the mode of small profits but quick turnover. If customers can choose products with high cost performance, it is a good choice for long-term investment.

5. type of operation

There are direct selling manufacturers and agents in the market. Agents are higher than direct selling manufacturers, mainly because agents get goods from manufacturers, sell them to customers and earn the difference from middlemen, so the natural price is higher.

Tubular heat treatment furnace

Tubular heat treatment furnacethe product looks atmospheric.，at work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。