Introduction to Low temperature tube quenching furnace, advantages, characteristics and principles of forging furnace

Low temperature tube quenching furnaceIt is a forging heating device using gas as fuel.。

1、Brief introduction of Low temperature tube quenching furnace

Low temperature tube quenching furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the main features are energy-efficient, energy-efficient, Strong adaptability, energy saving and environmental protection and Stable and reliable，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.，it is usually composed of Radiation chamber, furnace chamber, convection chamber, combustor and recovery of waste heat，This productSimple structure and reliable operation.，in the course of work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。

Low temperature tube quenching furnace

2、Structural advantages of Low temperature tube quenching furnace

The Low temperature tube quenching furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Low temperature tube quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Low temperature tube quenching furnace

3、Low temperature tube quenching furnace application

Low temperature tube quenching furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Low temperature tube quenching furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Energy conservation and environmental protection

The Low temperature tube quenching furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal tempering

By properly heating and cooling the metal material, the Low temperature tube quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Low temperature tube quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Improve production efficiency

The Low temperature tube quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Low temperature tube quenching furnace

4、Advantages of Low temperature tube quenching furnace principle

Low temperature tube quenching furnaceat the start of the operation,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，multifunctional, with functions such as Casting heating, Forging heating, normalizing, heat treatment and anneal，It is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。

Low temperature tube quenching furnace

5、Functional advantages of Low temperature tube quenching furnace

Low temperature tube quenching furnaces have the following advantages.

1. Efficient combustion

The Low temperature tube quenching furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Intelligent control

The Low temperature tube quenching furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Wide application range

The Low temperature tube quenching furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Low temperature tube quenching furnace can significantly reduce energy consumption, thus reducing operating costs.

Low temperature tube quenching furnace

6、Brief introduction of One-combustion energy saving

Shandong yiran energy-saving environment protection co., ltd, located in Shandong(Province), is a large Low temperature tube quenching furnace manufacturer. The Low temperature tube quenching furnace produced have good performance, low price, reasonable structure and excellent quality. The key is reasonable price. Welcome new and old customers to visit and buy.。

One-combustion energy saving

Low temperature tube quenching furnaceis a popular Low temperature tube quenching furnace，It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。