Introduction to Regenerative tube annealing furnace, introduction to Forging furnace function advantages and characteristics

Regenerative tube annealing furnaceIt is a forging heating device using gas as fuel.。

1、Brief introduction of Regenerative tube annealing furnace

Regenerative tube annealing furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，support customization。

Regenerative tube annealing furnace

2、Functional advantages of Regenerative tube annealing furnace

Regenerative tube annealing furnaces have the following advantages.

1. easy to operate

The operation interface of the Regenerative tube annealing furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

2. Wide application range

The Regenerative tube annealing furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Regenerative tube annealing furnace can significantly reduce energy consumption, thus reducing operating costs.

4. Intelligent control

The Regenerative tube annealing furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. Extend the service life of equipment

The Regenerative tube annealing furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Regenerative tube annealing furnace

3、Introduction of Regenerative tube annealing furnace characteristics

Regenerative tube annealing furnace has the following characteristics

1. Easy to maintain

The structural design of the Regenerative tube annealing furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Strong adaptability

The Regenerative tube annealing furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. Stable and reliable

The Regenerative tube annealing furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Regenerative tube annealing furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

Regenerative tube annealing furnace

4、Regenerative tube annealing furnace structure composition

The Regenerative tube annealing furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. Radiation chamber

The heat load of the main place for Regenerative tube annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Regenerative tube annealing furnace

5、Regenerative tube annealing furnace application

Regenerative tube annealing furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Regenerative tube annealing furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Energy conservation and environmental protection

The Regenerative tube annealing furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Improve production efficiency

The Regenerative tube annealing furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal tempering

By properly heating and cooling the metal material, the Regenerative tube annealing furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Regenerative tube annealing furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Regenerative tube annealing furnace

6、Regenerative tube annealing furnace price concessions

The Regenerative tube annealing furnace price is introduced as follows:

1. Model type

The prices of products with different specifications and models will definitely be different. Generally speaking, the larger the specifications and models, the higher the prices will be. Because the raw materials and time consumed in the manufacturing process of large-sized products are more, the prices are much higher than those of small-sized products.

2. After-sales service level

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Regenerative tube annealing furnace price and service can meet the actual needs of customers.

3. Company size

The nature of the manufacturer can also greatly affect the price of the Regenerative tube annealing furnace. General manufacturers are divided into direct sellers, agents and middlemen. If they are direct selling manufacturers, there are not too many intermediate links, and their sales prices are low.

4. Self quality

One-combustion energy saving attaches great importance to the quality of products, which can be reflected in the manufacturing process of Regenerative tube annealing furnace and the handling of details. Therefore, there is also a close relationship between quality and price. The price of high-quality products will naturally be high, and vice versa.

5. sales mode

One-combustion energy saving has long used the sales method of small profits but quick turnover to sell products, and the product price, market price and ex-factory price are the same. The purpose of this is to improve the sales volume of products and the visibility of enterprises.

Regenerative tube annealing furnace

Regenerative tube annealing furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，in the course of work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。