Introduction to Regenerative natural gas tube heating furnace, introduction to heating furnace function advantages and characteristics

Regenerative natural gas tube heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，energy-efficient,Strong adaptability,Easy to control,Easy to maintain,Stable and reliable。The following is to introduce the Regenerative natural gas tube heating furnace:

1、Brief introduction of Regenerative natural gas tube heating furnace

Regenerative natural gas tube heating furnaceIt is a forging heating device using gas as fuel.，It has a wide range of uses, including Metal forging heating, Energy conservation and environmental protection, Metal melting and casting, Improve production efficiency and Energy conservation and environmental protection，is a Regenerative natural gas tube heating furnace newly developed by One-combustion energy saving。

Regenerative natural gas tube heating furnace

2、Regenerative natural gas tube heating furnace structure composition

The Regenerative natural gas tube heating furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. furnace chamber

A space for holding metallic materials for heating.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Regenerative natural gas tube heating furnace

3、Regenerative natural gas tube heating furnace application

Regenerative natural gas tube heating furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Regenerative natural gas tube heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal tempering

By properly heating and cooling the metal material, the Regenerative natural gas tube heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal forging heating

The Regenerative natural gas tube heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal heat treatment

In addition to forging heating, Regenerative natural gas tube heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Improve production efficiency

The Regenerative natural gas tube heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Regenerative natural gas tube heating furnace

4、Functional advantages of Regenerative natural gas tube heating furnace

Regenerative natural gas tube heating furnaces have the following advantages.

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Regenerative natural gas tube heating furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Rapid temperature rise

The Regenerative natural gas tube heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Uniform heating

The Regenerative natural gas tube heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. easy to operate

The operation interface of the Regenerative natural gas tube heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Regenerative natural gas tube heating furnace

5、Regenerative natural gas tube heating furnace characteristics

The Regenerative natural gas tube heating furnace features are as follows:

1. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

2. Strong adaptability

The Regenerative natural gas tube heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. Strong adaptability

The Regenerative natural gas tube heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. Efficient heating

The Regenerative natural gas tube heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

Regenerative natural gas tube heating furnace

6、Regenerative natural gas tube heating furnace advantage

The advantages of Regenerative natural gas tube heating furnace are as follows:

1. Extend the service life of equipment

The Regenerative natural gas tube heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Uniform heating

The Regenerative natural gas tube heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. easy to operate

The operation interface of the Regenerative natural gas tube heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Multiple fuel options

Although the Regenerative natural gas tube heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. Wide application range

The Regenerative natural gas tube heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Regenerative natural gas tube heating furnace

Regenerative natural gas tube heating furnacethe principle is simple.Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，is a popular Regenerative natural gas tube heating furnace，It is a product series that integrates Metal heat treatment, Metal forging heating, Improve production efficiency, Metal tempering and Metal melting and casting。