What is a Trolley split furnace? Introduction to the principle of forging furnace structure

Trolley split furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，was developed and designed by One-combustion energy saving。

1、Brief introduction of Trolley split furnace

Trolley split furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the product looks atmospheric.。

Trolley split furnace

2、Introduction of Trolley split furnace characteristics

Trolley split furnace has the following characteristics

1. Stable and reliable

The Trolley split furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Strong adaptability

The Trolley split furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

3. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Trolley split furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

4. Easy to maintain

The structural design of the Trolley split furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Easy to control

The combustion system and ventilation system of the Trolley split furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

Trolley split furnace

3、Structural advantages of Trolley split furnace

The Trolley split furnace has the following structure

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Radiation chamber

The heat load of the main place for Trolley split furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Trolley split furnace

4、Advantages of Trolley split furnace principle

Trolley split furnaceThe high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，the product looks beautiful.，It is a forging heating device using gas as fuel.，Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.，is a kind of Trolley split furnace manufactured by One-combustion energy saving。

Trolley split furnace

5、Introduction of advantages of Trolley split furnace

Trolley split furnaces have the following advantages.

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Rapid temperature rise

The Trolley split furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. easy to operate

The operation interface of the Trolley split furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Trolley split furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Uniform heating

The Trolley split furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Trolley split furnace

6、How much is the Trolley split furnace?

The Trolley split furnace price is introduced as follows:

1. region

Different provinces and regions have different consumption levels, different market positioning and different prices.

2. market supply and demand

With the increasingly fierce competition of Trolley split furnace, market factors have a certain influence on the price of Trolley split furnace. When the demand in the market increases and the supply remains unchanged, the price will rise. On the contrary, the price will fall. When there is an increase in supply and the demand remains unchanged, the price will rise, on the contrary, the price will fall.

3. Proper management mode

Direct-selling manufacturers are cheaper than second-and third-tier dealers because the former earns the difference without going through middlemen; Online sales are cheaper than offline sales, because you need to invest in store fees, employee fees and other related expenses in the later stage; Close-distance sales are cheaper than long-distance sales because the latter consumes a lot of transportation costs.

4. technology

Different manufacturers have different advanced technologies, different production processes and different performances, and the price difference is naturally quite large.

5. Configuration level

If the comprehensive configuration of the product is higher, the selling price of the product will be higher, otherwise the price will be lower, so there is a close relationship between the configuration level and the price.

Trolley split furnace

Trolley split furnaceis a Trolley split furnace，it is widely used in material, Machinery manufacturing, metallurgy, metallurgy and material。