What is a Trolley type calcination furnace? Introduction to the advantages, characteristics, and principles of the forging furnace

Trolley type calcination furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。The following is to introduce the Trolley type calcination furnace:

1、Brief introduction of Trolley type calcination furnace

Trolley type calcination furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，at work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，the product looks beautiful.，it is widely used in heat treatment, Machinery manufacturing, petroleum, metallurgy, light industry and other industries。

Trolley type calcination furnace

2、Structural advantages of Trolley type calcination furnace

The Trolley type calcination furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Radiation chamber

The heat load of the main place for Trolley type calcination furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Trolley type calcination furnace

3、Trolley type calcination furnace work site real shot

Trolley type calcination furnace styles and designs are diverse, specifications and models can be customized according to customer needs, providing high-definition pictures for new and old customers' reference.。

Trolley type calcination furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Trolley type calcination furnace function

Trolley type calcination furnaceit has the functions of Forging heating, quench, heat treatment, temper and Forging heating，structure mainly includes: furnace chamber, ventilation system, convection chamber, furnace chamber, Radiation chamber and so on，it has been widely used in material, electron, aerospace, surface treatment, chemical industry and other industries。

Trolley type calcination furnace

5、Trolley type calcination furnace use

The purpose of Trolley type calcination furnace is introduced as follows:

1. Metal forging heating

The Trolley type calcination furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Improve production efficiency

The Trolley type calcination furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal forging heating

The Trolley type calcination furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Energy conservation and environmental protection

The Trolley type calcination furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Trolley type calcination furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Trolley type calcination furnace

6、One-combustion energy saving's strength

The company has many years of Trolley type calcination furnace manufacturing experience, large scale and strong strength.。

One-combustion energy saving

Trolley type calcination furnaceit has the characteristics of Easy to maintain, Strong adaptability, Easy to control, Easy to maintain and Stable and reliable，in the course of work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，Mainly used forEnergy conservation and environmental protection,Metal heat treatment,Metal melting and casting,Metal tempering andMetal forging heating。