What is a Dual car low-temperature heating furnace? Introduction to the advantages and characteristics of heating furnace functions
Dual car low-temperature heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,it has the characteristics of Easy to maintain, energy-efficient, Strong adaptability, energy saving and environmental protection and Easy to control。
1、Brief introduction of Dual car low-temperature heating furnace
Dual car low-temperature heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.,it has the functions of hardening and tempering, temper, Casting heating, heat treatment and quench,Easy to maintain,Stable and reliable,energy-efficient,Strong adaptability,Stable and reliable,It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.,is a common Dual car low-temperature heating furnace。
Dual car low-temperature heating furnace
2、Introduction of Dual car low-temperature heating furnace characteristics
Dual car low-temperature heating furnace has the following characteristics
- Easy to maintain
- Easy to control
- Efficient heating
- energy saving and environmental protection
- Easy to maintain
The structural design of the Dual car low-temperature heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.
The combustion system and ventilation system of the Dual car low-temperature heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.
The Dual car low-temperature heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.
Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Dual car low-temperature heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.
The structural design of the Dual car low-temperature heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.
Dual car low-temperature heating furnace
3、Dual car low-temperature heating furnace use
The purpose of Dual car low-temperature heating furnace is introduced as follows:
- Energy conservation and environmental protection
- Metal tempering
- Metal forging heating
- Metal melting and casting
- Metal heat treatment
The Dual car low-temperature heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.
By properly heating and cooling the metal material, the Dual car low-temperature heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.
The Dual car low-temperature heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.
Although it is mainly used for forging heating, some types of Dual car low-temperature heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.
In addition to forging heating, Dual car low-temperature heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.
Dual car low-temperature heating furnace
4、Structural advantages of Dual car low-temperature heating furnace
The Dual car low-temperature heating furnace has the following structure
- Radiation chamber
- convection chamber
- furnace chamber
- combustor
- Radiation chamber
The heat load of the main place for Dual car low-temperature heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.
A space for holding metallic materials for heating.
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
The heat load of the main place for Dual car low-temperature heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
Dual car low-temperature heating furnace
5、How much is the Dual car low-temperature heating furnace?
The Dual car low-temperature heating furnace price is introduced as follows:
- regional difference
- raw material
- Different regions
- Manufacturer's strength
- Parameter size
There are differences in consumption levels in different regions, which directly affect the production and manufacturing costs of products. Generally speaking, the higher the consumption level, the higher the cost of producing products, and the higher the product cost, the higher the price naturally.
The higher the cost of materials, the higher the price will be. In the process of purchasing, customers need to make a detailed understanding of the materials selected for manufacturing products.
The consumption level in different regions is different, which directly affects the equipment cost investment. Generally speaking, the higher the consumption level, the higher the cost of production equipment, and the higher the cost investment, the higher the price naturally.
There are many manufacturers of products in Jinan, and the strength, technology and after-sales of each manufacturer are different, so the quotation for Dual car low-temperature heating furnace is naturally different.
The same type of products, with different specifications, models and sizes, have different costs, so the quotations to customers naturally vary. Generally speaking, the larger the model, the higher the price, and the smaller the model, the lower the price.
Dual car low-temperature heating furnace
6、Company selection skills
Choosing a suitable Dual car low-temperature heating furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Dual car low-temperature heating furnace products that meet the demand and have good cost performance.。
One-combustion energy saving
Dual car low-temperature heating furnaceis a kind of high quality and low price Dual car low-temperature heating furnace,the advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.,It has the functions of Metal heat treatment, Improve production efficiency, Metal forging heating, Metal melting and casting and Energy conservation and environmental protection。
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