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Introduction to Low temperature trolley forging furnace and forging furnace working principle

2025-5-27

Low temperature trolley forging furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,generally, it is composed of convection chamber, ventilation system, furnace chamber, recovery of waste heat, Radiation chamber and other major components,Low temperature trolley forging furnaceThe overall structural design is simple, diverse and beautiful.,at runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.,it is an ideal choice for customers to buy Low temperature trolley forging furnace。The following is to introduce the Low temperature trolley forging furnace:

1、Brief introduction of Low temperature trolley forging furnace

Low temperature trolley forging furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,the advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.,Widely used inMetal melting and casting,Improve production efficiency,Energy conservation and environmental protection,Metal heat treatment,Improve production efficiency and so on。

Low temperature trolley forging furnace

Low temperature trolley forging furnace

2、Low temperature trolley forging furnace HD real shot

Exquisite design, excellent material selection, reliable quality and high-definition pictures for our customers to visit.。

Low temperature trolley forging furnace

Low temperature trolley forging furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Low temperature trolley forging furnace characteristics

The Low temperature trolley forging furnace features are as follows:

  1. energy saving and environmental protection
  2. As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

  3. Easy to control
  4. By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

  5. Easy to control
  6. By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

  7. Strong adaptability
  8. The Low temperature trolley forging furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

  9. Stable and reliable
  10. The Low temperature trolley forging furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Low temperature trolley forging furnace

Low temperature trolley forging furnace

4、Low temperature trolley forging furnace structure

The Low temperature trolley forging furnace structure is introduced as follows:

  1. convection chamber
  2. The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

  3. ventilation system
  4. Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

  5. furnace chamber
  6. A space for holding metallic materials for heating.

  7. Radiation chamber
  8. The heat load of the main place for Low temperature trolley forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

  9. Waste heat recovery system
  10. Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Low temperature trolley forging furnace

Low temperature trolley forging furnace

5、Low temperature trolley forging furnace principle

Low temperature trolley forging furnaceat work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.,is designed by One-combustion energy saving with advanced technology。

Low temperature trolley forging furnace

Low temperature trolley forging furnace

6、Low temperature trolley forging furnace price concessions

The Low temperature trolley forging furnace price is introduced as follows:

  1. Overall configuration
  2. Usually, the quotation of Low temperature trolley forging furnace changes with its configuration, but the quotation is different according to the different needs of customers and different product configurations.

  3. Product technology
  4. The more advanced the technology, the higher the price will be, otherwise the product price will be low, and customers must pay attention to whether their own technology meets the production requirements when purchasing products.

  5. marketing channel
  6. Each manufacturer's sales model is different, and the preferential degree of products is also different. Some manufacturers adopt the mode of "thin profit and quick turnover", and the price is relatively cheap. Some manufacturers sell their products at high prices to earn high profits. When purchasing products, they must compare the prices to avoid being cheated.

  7. Model specification
  8. The prices of products with different specifications and models will definitely be different. Generally speaking, the larger the specifications and models, the higher the prices will be. Because the raw materials and time consumed in the manufacturing process of large-sized products are more, the prices are much higher than those of small-sized products.

  9. product function
  10. The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

Low temperature trolley forging furnace

Low temperature trolley forging furnace

Low temperature trolley forging furnacethe product looks beautiful.,it has the functions of Casting heating, normalizing, anneal, hardening and tempering and Forging heating,It can be used for Metal forging heating, Metal tempering, Energy conservation and environmental protection, Metal melting and casting, Metal heat treatment, Improve production efficiency and so on。