Introduction to Metal trolley furnace and Forging furnace structure principle

Metal trolley furnaceIt is a forging heating device using gas as fuel.，The overall structural design is relatively simple and compact.，it mainly includes Radiation chamber, ventilation system, recovery of waste heat, combustor and ventilation system，at the start of the operation,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，it has the functions of temper, anneal, Casting heating, Forging heating and hardening and tempering，is a Metal trolley furnace newly developed by One-combustion energy saving。

1、Brief introduction of Metal trolley furnace

Metal trolley furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the product looks atmospheric.，Widely used inMetal heat treatment,Metal tempering,Energy conservation and environmental protection,Improve production efficiency,Metal forging heating and so on，customizable。

Metal trolley furnace

2、Metal trolley furnace HD real shot

Excellent material selection,the product looks beautiful., trustworthy, panoramic shooting, helpful for customer reference.。

Metal trolley furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Metal trolley furnace use

The purpose of Metal trolley furnace is introduced as follows:

1. Energy conservation and environmental protection

The Metal trolley furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal forging heating

The Metal trolley furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal heat treatment

In addition to forging heating, Metal trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal tempering

By properly heating and cooling the metal material, the Metal trolley furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Metal trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Metal trolley furnace

4、Metal trolley furnace performance advantage

The advantages of Metal trolley furnace are as follows:

1. Improve product quality

Because the Metal trolley furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. easy to operate

The operation interface of the Metal trolley furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Intelligent control

The Metal trolley furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Rapid temperature rise

The Metal trolley furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Improve product quality

Because the Metal trolley furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Metal trolley furnace

5、Structural advantages of Metal trolley furnace

The Metal trolley furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. Radiation chamber

The heat load of the main place for Metal trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Metal trolley furnace

6、Metal trolley furnace function

Metal trolley furnacemultifunctional, with functions such as quench, temper, Forging heating, heat treatment and Casting heating，the product looks atmospheric.，the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.。

Metal trolley furnace

Metal trolley furnaceat the start of the operation,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。