What is a Automatic high-temperature trolley forging furnace? Introduction to the Working Principle of forging furnace

Automatic high-temperature trolley forging furnaceIt is a forging heating device using gas as fuel.，the advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，at the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，It can be used for Metal heat treatment, Metal tempering, Metal tempering, Metal heat treatment, Energy conservation and environmental protection, Improve production efficiency and so on，is based on One-combustion energy saving is a Automatic high-temperature trolley forging furnace newly developed by One-combustion energy saving。

1、Brief introduction of Automatic high-temperature trolley forging furnace

Automatic high-temperature trolley forging furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，usually used in light industry, Household necessities, electron, aerospace, pharmacy and other fields，be loved by our customers.。

Automatic high-temperature trolley forging furnace

2、Automatic high-temperature trolley forging furnace introduction video

The following is the live video of Automatic high-temperature trolley forging furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency. of One-combustion energy savingAutomatic high-temperature trolley forging furnace.。

Automatic high-temperature trolley forging furnace

As you can see from the live video.，One-combustion energy saving the product looks atmospheric.。

3、Functional advantages of Automatic high-temperature trolley forging furnace

Automatic high-temperature trolley forging furnaces have the following advantages.

1. Intelligent control

The Automatic high-temperature trolley forging furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Multiple fuel options

Although the Automatic high-temperature trolley forging furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

3. Improve product quality

Because the Automatic high-temperature trolley forging furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Rapid temperature rise

The Automatic high-temperature trolley forging furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Automatic high-temperature trolley forging furnace

4、Automatic high-temperature trolley forging furnace application

Automatic high-temperature trolley forging furnaces have the following purposes.

1. Energy conservation and environmental protection

The Automatic high-temperature trolley forging furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal tempering

By properly heating and cooling the metal material, the Automatic high-temperature trolley forging furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Automatic high-temperature trolley forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal forging heating

The Automatic high-temperature trolley forging furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Metal heat treatment

In addition to forging heating, Automatic high-temperature trolley forging furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Automatic high-temperature trolley forging furnace

5、Introduction of Automatic high-temperature trolley forging furnace characteristics

Automatic high-temperature trolley forging furnace has the following characteristics

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Efficient heating

The Automatic high-temperature trolley forging furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

3. Stable and reliable

The Automatic high-temperature trolley forging furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Automatic high-temperature trolley forging furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

5. Stable and reliable

The Automatic high-temperature trolley forging furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Automatic high-temperature trolley forging furnace

6、Structural advantages of Automatic high-temperature trolley forging furnace

The Automatic high-temperature trolley forging furnace has the following structure

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. Radiation chamber

The heat load of the main place for Automatic high-temperature trolley forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Automatic high-temperature trolley forging furnace

Automatic high-temperature trolley forging furnaceat runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，the main structure includes ventilation system, Radiation chamber, ventilation system, furnace chamber, convection chamber and so on，This Automatic high-temperature trolley forging furnaceThe structural design is more advanced and reasonable.。