Introduction to Energy saving trolley heating furnace and forging furnace structure principle

Energy saving trolley heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。The following is to introduce the Energy saving trolley heating furnace:

1、Brief introduction of Energy saving trolley heating furnace

Energy saving trolley heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，usually used in surface treatment, petroleum, material, pharmacy, machinery and other fields，it is mainly composed of furnace chamber, convection chamber, ventilation system, combustor and Radiation chamber，This Energy saving trolley heating furnaceThe structural design is simple, novel and special.。

Energy saving trolley heating furnace

2、Energy saving trolley heating furnace structure composition

The Energy saving trolley heating furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Radiation chamber

The heat load of the main place for Energy saving trolley heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. furnace chamber

A space for holding metallic materials for heating.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Energy saving trolley heating furnace

3、Structural characteristics of Energy saving trolley heating furnace

The Energy saving trolley heating furnace has the following structure

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. Radiation chamber

The heat load of the main place for Energy saving trolley heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. furnace chamber

A space for holding metallic materials for heating.

Energy saving trolley heating furnace

4、Energy saving trolley heating furnace picture

One-combustion energy saving Energy saving trolley heating furnace manufacturers, a variety of series of Energy saving trolley heating furnace with high-definition pictures at a glance, showing the product style, for the majority of users to choose at will.。

Energy saving trolley heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Energy saving trolley heating furnace use

The purpose of Energy saving trolley heating furnace is introduced as follows:

1. Metal heat treatment

In addition to forging heating, Energy saving trolley heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal heat treatment

In addition to forging heating, Energy saving trolley heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal tempering

By properly heating and cooling the metal material, the Energy saving trolley heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Improve production efficiency

The Energy saving trolley heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Energy saving trolley heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Energy saving trolley heating furnace

6、Energy saving trolley heating furnace price concessions

The Energy saving trolley heating furnace price is introduced as follows:

1. deploy

If the comprehensive configuration of the product is higher, the selling price of the product will be higher, otherwise the price will be lower, so there is a close relationship between the configuration level and the price.

2. raw material

The raw materials used by different manufacturers will also be different. The better the raw materials, the better the quality and performance of the products and the higher the price. On the contrary, the products made of ordinary materials have low production costs and much lower prices.

3. market factors

The degree of market competition is also an important factor affecting the price change of products. In order to improve the purchasing power of customers, manufacturers will take preferential measures and appropriately reduce prices.

4. marketing channel

If there is no middleman to earn the difference, then the Energy saving trolley heating furnace price will naturally decrease. One-combustion energy saving adopts the business model of "self-production and self-marketing" to sell products, thus realizing "one-on-one" sales, so the comprehensive price of our products is relatively high.

5. Model type

Customer needs are different, so the required product models will be different. Different product models and different performances will naturally lead to different Energy saving trolley heating furnace prices.

Energy saving trolley heating furnace

Energy saving trolley heating furnacethe product looks atmospheric.，multifunctional, with functions such as normalizing, Casting heating, hardening and tempering, Casting heating and Forging heating。