What is a Stepped tube billet heating furnace? How much is the price of the heating furnace?

Stepped tube billet heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

1、Brief introduction of Stepped tube billet heating furnace

Stepped tube billet heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，multifunctional, with functions such as Casting heating, hardening and tempering, quench, Forging heating and anneal，it is usually composed of ventilation system, recovery of waste heat, Radiation chamber, convection chamber and furnace chamber，features include energy saving and environmental protection, Stable and reliable, Easy to maintain, energy-efficient and Stable and reliable，was developed and designed by One-combustion energy saving。

Stepped tube billet heating furnace

2、Functional advantages of Stepped tube billet heating furnace

Stepped tube billet heating furnaces have the following advantages.

1. Rapid temperature rise

The Stepped tube billet heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Extend the service life of equipment

The Stepped tube billet heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Improve product quality

Because the Stepped tube billet heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Stepped tube billet heating furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Uniform heating

The Stepped tube billet heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Stepped tube billet heating furnace

3、Working principle of Stepped tube billet heating furnace

Stepped tube billet heating furnacethe principle is simple.The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the main features are Easy to control, Strong adaptability, energy saving and environmental protection, Easy to maintain and Stable and reliable，it is widely used in Machinery manufacturing, aerospace, automobile, shipping and Machinery manufacturing，Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，has been favored by more and more customers.。

Stepped tube billet heating furnace

4、Structural characteristics of Stepped tube billet heating furnace

The Stepped tube billet heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Stepped tube billet heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Stepped tube billet heating furnace

5、Stepped tube billet heating furnace application

Stepped tube billet heating furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Stepped tube billet heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Improve production efficiency

The Stepped tube billet heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal tempering

By properly heating and cooling the metal material, the Stepped tube billet heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal heat treatment

In addition to forging heating, Stepped tube billet heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal tempering

By properly heating and cooling the metal material, the Stepped tube billet heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Stepped tube billet heating furnace

6、Working principle of Stepped tube billet heating furnace

Stepped tube billet heating furnacethe principle is simple.The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，is a kind of high quality and low price Stepped tube billet heating furnace，favorable price。

Stepped tube billet heating furnace

Stepped tube billet heating furnacethe advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，it has the functions of heat treatment, normalizing, hardening and tempering, quench and Forging heating，It has a wide range of uses, and is often used inMetal melting and casting,Improve production efficiency,Energy conservation and environmental protection,Improve production efficiency,Metal tempering and so on。