What is a Step by step trolley heat treatment furnace? Introduction to the Working Principle of Forging furnace

Step by step trolley heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，it has been widely used in metallurgy, Machinery manufacturing, Household necessities, building materials, surface treatment and other industries。

1、Brief introduction of Step by step trolley heat treatment furnace

Step by step trolley heat treatment furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，is a kind of high quality and low price Step by step trolley heat treatment furnace，it is an ideal choice for customers to buy Step by step trolley heat treatment furnace。

Step by step trolley heat treatment furnace

2、Step by step trolley heat treatment furnace principle

Step by step trolley heat treatment furnaceat work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it is mainly composed of ventilation system, Radiation chamber, convection chamber, recovery of waste heat and furnace chamber，This Step by step trolley heat treatment furnaceThe structural design is more advanced and reasonable.，Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，multifunctional, with functions such as Casting heating, Forging heating, quench, quench and temper。

Step by step trolley heat treatment furnace

3、Structural advantages of Step by step trolley heat treatment furnace

The Step by step trolley heat treatment furnace has the following structure

1. Radiation chamber

The heat load of the main place for Step by step trolley heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Step by step trolley heat treatment furnace

4、Step by step trolley heat treatment furnace video

The following is the live video of Step by step trolley heat treatment furnace designed and produced by One-combustion energy saving for users, from which we can see the Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials. of Step by step trolley heat treatment furnace.。

Step by step trolley heat treatment furnace

As you can see from the live video.，One-combustion energy saving the product looks beautiful.。

5、Step by step trolley heat treatment furnace function

Step by step trolley heat treatment furnaceit has the functions of heat treatment, Forging heating, anneal, hardening and tempering and Casting heating，the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.，it is widely used in electron, heat treatment, machinery, shipping, aerospace and other industries，the product looks beautiful.，Commonly used inEnergy conservation and environmental protection,Metal tempering,Energy conservation and environmental protection,Metal melting and casting,Improve production efficiency and so on。

Step by step trolley heat treatment furnace

6、Company discount

Step by step trolley heat treatment furnace is a new type of Forging furnace introduced by Shandong yiran energy-saving environment protection co., ltd manufacturer, which has a wide range of applications, complete structural design and high working efficiency. It is an ideal equipment for material and other industries. Now consult One-combustion energy savingproduce的Step by step trolley heat treatment furnace, you can enjoy the discount, and there are many activities for you, such as full reduction and full reduction。

One-combustion energy saving

Step by step trolley heat treatment furnaceThe high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，It is a forging heating device using gas as fuel.。