Introduction to Stepped beam continuous heat treatment furnace, how much is the price of the heating furnace?

Stepped beam continuous heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。The following is to introduce the Stepped beam continuous heat treatment furnace:

1、Brief introduction of Stepped beam continuous heat treatment furnace

Stepped beam continuous heat treatment furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，the principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，multifunctional, with functions such as quench, heat treatment, temper, anneal and Casting heating，usually used in Machinery manufacturing, aerospace, machinery, heat treatment, Household necessities and other fields。

Stepped beam continuous heat treatment furnace

2、Functional advantages of Stepped beam continuous heat treatment furnace

Stepped beam continuous heat treatment furnaces have the following advantages.

1. Improve product quality

Because the Stepped beam continuous heat treatment furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Stepped beam continuous heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

3. easy to operate

The operation interface of the Stepped beam continuous heat treatment furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Rapid temperature rise

The Stepped beam continuous heat treatment furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Efficient combustion

The Stepped beam continuous heat treatment furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Stepped beam continuous heat treatment furnace

3、Stepped beam continuous heat treatment furnace application

Stepped beam continuous heat treatment furnaces have the following purposes.

1. Improve production efficiency

The Stepped beam continuous heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal tempering

By properly heating and cooling the metal material, the Stepped beam continuous heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal heat treatment

In addition to forging heating, Stepped beam continuous heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal forging heating

The Stepped beam continuous heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Improve production efficiency

The Stepped beam continuous heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Stepped beam continuous heat treatment furnace

4、Stepped beam continuous heat treatment furnace introduction video

Speak directly with facts on the spot。

Stepped beam continuous heat treatment furnace

As you can see from the live video.，One-combustion energy saving it has the functions of hardening and tempering, quench, Forging heating, normalizing and heat treatment。

5、Structural characteristics of Stepped beam continuous heat treatment furnace

The Stepped beam continuous heat treatment furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Radiation chamber

The heat load of the main place for Stepped beam continuous heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. furnace chamber

A space for holding metallic materials for heating.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Stepped beam continuous heat treatment furnace

6、One-combustion energy saving delivery site

The following is the live video of Stepped beam continuous heat treatment furnace designed and produced by One-combustion energy saving for users, from which we can see the The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion. of Stepped beam continuous heat treatment furnace.。

Stepped beam continuous heat treatment furnace

As you can see from the live video.One-combustion energy saving It is an efficient, energy-saving and environment-friendly metal heating device.。

Stepped beam continuous heat treatment furnaceat work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，It is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，features include energy saving and environmental protection, energy-efficient, Easy to maintain, Easy to control and energy saving and environmental protection。