What is a Quenching chain furnace? Introduction to the advantages and characteristics of the forging furnace

Quenching chain furnaceIt is a forging heating device using gas as fuel.，The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，widely used in shipping, metallurgy, Household necessities, automobile, machinery and other fields，the main structure includes convection chamber, ventilation system, combustor, furnace chamber, ventilation system and so on，the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.。

1、Brief introduction of Quenching chain furnace

Quenching chain furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

Quenching chain furnace

2、Introduction of Quenching chain furnace characteristics

Quenching chain furnace has the following characteristics

1. Easy to maintain

The structural design of the Quenching chain furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Easy to control

The combustion system and ventilation system of the Quenching chain furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

3. Stable and reliable

The Quenching chain furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Efficient heating

The Quenching chain furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

5. Strong adaptability

The Quenching chain furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

Quenching chain furnace

3、Quenching chain furnace performance advantage

Quenching chain furnaces have the following advantages.

1. Rapid temperature rise

The Quenching chain furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Uniform heating

The Quenching chain furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Intelligent control

The Quenching chain furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Efficient combustion

The Quenching chain furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Multiple fuel options

Although the Quenching chain furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Quenching chain furnace

4、Working principle of Quenching chain furnace

Quenching chain furnacethe principle is simple.The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

Quenching chain furnace

5、Quenching chain furnace structure

The Quenching chain furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Quenching chain furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Quenching chain furnace

6、Quenching chain furnace price advantage

The Quenching chain furnace price is introduced as follows:

1. geographical position

If the location of the manufacturer is superior, its transportation will be more convenient. One-combustion energy saving detailed address:Zhangqiu Niu Yi Industrial Park, Ji 'nan City, Shandong Province has convenient transportation, which provides a good convenience for the transportation of Quenching chain furnace.

2. Configuration level

If the comprehensive configuration of the product is higher, the selling price of the product will be higher, otherwise the price will be lower, so there is a close relationship between the configuration level and the price.

3. company strength

The nature of the manufacturer can also greatly affect the price of the Quenching chain furnace. General manufacturers are divided into direct sellers, agents and middlemen. If they are direct selling manufacturers, there are not too many intermediate links, and their sales prices are low.

4. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Quenching chain furnace have more or less differences in price.

5. Proper management mode

There are direct selling manufacturers and agents in the market. Agents are higher than direct selling manufacturers, mainly because agents get goods from manufacturers, sell them to customers and earn the difference from middlemen, so the natural price is higher.

Quenching chain furnace

Quenching chain furnaceit has the functions of Forging heating, hardening and tempering, normalizing, quench and Casting heating，is a common Quenching chain furnace。