What is a Roller type solid solution quenching furnace? How much is the price of the heating furnace?

Roller type solid solution quenching furnaceIt is a forging heating device using gas as fuel.，it is usually composed of furnace chamber, ventilation system, Radiation chamber, ventilation system and convection chamber，Stable and reliable,energy saving and environmental protection,Strong adaptability,Easy to control,Easy to maintain，can be customized according to user's needs.。

1、Brief introduction of Roller type solid solution quenching furnace

Roller type solid solution quenching furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it has the functions of Forging heating, heat treatment, quench, normalizing and anneal，the principle is simple.The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

Roller type solid solution quenching furnace

2、Roller type solid solution quenching furnace characteristics

The Roller type solid solution quenching furnace features are as follows:

1. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Roller type solid solution quenching furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

2. Stable and reliable

The Roller type solid solution quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Easy to control

The combustion system and ventilation system of the Roller type solid solution quenching furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

4. Efficient heating

The Roller type solid solution quenching furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

5. Stable and reliable

The Roller type solid solution quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Roller type solid solution quenching furnace

3、Roller type solid solution quenching furnace explanation video

You can buy Roller type solid solution quenching furnace according to your needs and show you Roller type solid solution quenching furnace videos.。

Roller type solid solution quenching furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd The structural design is more advanced and reasonable.，the main structure includes recovery of waste heat, combustor, ventilation system, convection chamber, ventilation system and so on。

4、Roller type solid solution quenching furnace use

The purpose of Roller type solid solution quenching furnace is introduced as follows:

1. Metal forging heating

The Roller type solid solution quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Improve production efficiency

The Roller type solid solution quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal tempering

By properly heating and cooling the metal material, the Roller type solid solution quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Improve production efficiency

The Roller type solid solution quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Roller type solid solution quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Roller type solid solution quenching furnace

5、Structural characteristics of Roller type solid solution quenching furnace

The Roller type solid solution quenching furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Radiation chamber

The heat load of the main place for Roller type solid solution quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Roller type solid solution quenching furnace

6、How to choose the right product manufacturer?

Choosing a suitable Roller type solid solution quenching furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Roller type solid solution quenching furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Roller type solid solution quenching furnaceat work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，It has the functions of Metal heat treatment, Metal tempering, Improve production efficiency, Metal melting and casting and Metal forging heating。