Introduction to Roller type mold heating furnace and forging furnace working principle

Roller type mold heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，Widely used in Metal tempering, Energy conservation and environmental protection, Energy conservation and environmental protection, Metal forging heating and Metal melting and casting，the product looks atmospheric.，Mainly used forMetal tempering,Metal heat treatment,Improve production efficiency,Metal melting and casting andMetal forging heating。The following is to introduce the Roller type mold heating furnace:

1、Brief introduction of Roller type mold heating furnace

Roller type mold heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it has the functions of hardening and tempering, Forging heating, Casting heating, anneal and heat treatment，is a kind of high quality and low price Roller type mold heating furnace，it is widely used inaerospace,surface treatment,building materials,Machinery manufacturing,material and other industries，be loved by our customers.。

Roller type mold heating furnace

2、Roller type mold heating furnace function

Roller type mold heating furnacemultifunctional, with functions such as quench, normalizing, temper, hardening and tempering and Forging heating，It has a wide range of uses, and is often used inMetal tempering,Metal heat treatment,Improve production efficiency,Energy conservation and environmental protection,Metal melting and casting and so on，is a popular Roller type mold heating furnace，favorable price。

Roller type mold heating furnace

3、Roller type mold heating furnace principle

Roller type mold heating furnaceThe high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，Widely used inMetal tempering,Metal heat treatment,Energy conservation and environmental protection,Improve production efficiency,Metal forging heating and so on，is designed by One-combustion energy saving with advanced technology。

Roller type mold heating furnace

4、Roller type mold heating furnace working site

On-site aerial photography of Roller type mold heating furnace。

Roller type mold heating furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd the product looks atmospheric.。

5、Roller type mold heating furnace structure

The Roller type mold heating furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. furnace chamber

A space for holding metallic materials for heating.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. Radiation chamber

The heat load of the main place for Roller type mold heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Roller type mold heating furnace

Roller type mold heating furnaceat the start of the operation,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.，Structure consists of ventilation system, recovery of waste heat, ventilation system, Radiation chamber, combustor and so on，Roller type mold heating furnaceThe overall structural design is relatively simple and compact.。