What is a Roller bottom isothermal spheroidization annealing furnace? Introduction to the principle of forging furnace structure

Roller bottom isothermal spheroidization annealing furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。The following is to introduce the Roller bottom isothermal spheroidization annealing furnace:

1、Brief introduction of Roller bottom isothermal spheroidization annealing furnace

Roller bottom isothermal spheroidization annealing furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，it is widely used in surface treatment, electron, chemical industry, war industry, heat treatment and other industries，Structure consists of ventilation system, convection chamber, furnace chamber, ventilation system, Radiation chamber and so on，The price is more affordable。

Roller bottom isothermal spheroidization annealing furnace

2、Roller bottom isothermal spheroidization annealing furnace characteristics

The Roller bottom isothermal spheroidization annealing furnace features are as follows:

1. Efficient heating

The Roller bottom isothermal spheroidization annealing furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Roller bottom isothermal spheroidization annealing furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

3. Strong adaptability

The Roller bottom isothermal spheroidization annealing furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

4. Efficient heating

The Roller bottom isothermal spheroidization annealing furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

5. Strong adaptability

The Roller bottom isothermal spheroidization annealing furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

Roller bottom isothermal spheroidization annealing furnace

3、Roller bottom isothermal spheroidization annealing furnace work site real shot

There are many specifications and models of Roller bottom isothermal spheroidization annealing furnace, which can be selected by users at will. The high-definition factory map is available for our customers to visit.。

Roller bottom isothermal spheroidization annealing furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Roller bottom isothermal spheroidization annealing furnace principle

Roller bottom isothermal spheroidization annealing furnaceat work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，Simple structure and reliable operation.，it is mainly composed of combustor, furnace chamber, convection chamber, Radiation chamber and ventilation system，Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，features include Easy to maintain, Strong adaptability, energy-efficient, energy saving and environmental protection and energy-efficient，is developed and improved by One-combustion energy saving。

Roller bottom isothermal spheroidization annealing furnace

5、Structural advantages of Roller bottom isothermal spheroidization annealing furnace

The Roller bottom isothermal spheroidization annealing furnace has the following structure

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. furnace chamber

A space for holding metallic materials for heating.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. Radiation chamber

The heat load of the main place for Roller bottom isothermal spheroidization annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Roller bottom isothermal spheroidization annealing furnace

6、Roller bottom isothermal spheroidization annealing furnace quotation

The Roller bottom isothermal spheroidization annealing furnace price is introduced as follows:

1. market factors

The Roller bottom isothermal spheroidization annealing furnace market is always a fluctuating variable value. When the demand for this product in the market is far greater than the supply, the product price will be higher. On the other hand, when the market demand is much less than the supply, manufacturers are eager to sell their products and lower their prices appropriately.

2. quality

The quality of the Roller bottom isothermal spheroidization annealing furnace is the key factor that affects its price. The manufacturer of high-quality products has high cost in production and high product performance, which can bring higher economic benefits to customers. Because the manufacturer of high-quality products has high production investment, the manufacturer is on the high side when positioning the Roller bottom isothermal spheroidization annealing furnace price.

3. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

4. raw material

The raw materials used by different manufacturers will also be different. The better the raw materials, the better the quality and performance of the products and the higher the price. On the contrary, the products made of ordinary materials have low production costs and much lower prices.

5. company strength

Our factory is a direct selling manufacturer of Roller bottom isothermal spheroidization annealing furnace, with independent production and processing facilities, few circulation links and low circulation cost.

Roller bottom isothermal spheroidization annealing furnace

Roller bottom isothermal spheroidization annealing furnacethe main structure includes ventilation system, convection chamber, furnace chamber, recovery of waste heat and combustor，productSimple structure and advanced technology.，It is a forging heating device using gas as fuel.。