What is a Energy saving roller bottom furnace? Introduction to the Working Principle of Forging furnace

Energy saving roller bottom furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it is mainly composed of ventilation system, recovery of waste heat, ventilation system, Radiation chamber and convection chamber，This productSimple structure and reliable operation.，features include Stable and reliable, energy-efficient, Strong adaptability, Easy to maintain and Stable and reliable。

1、Brief introduction of Energy saving roller bottom furnace

Energy saving roller bottom furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，in the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，it has been widely used in aerospace, metallurgy, chemical industry, pharmacy, war industry and other industries，is a common Energy saving roller bottom furnace，is a Energy saving roller bottom furnace newly developed by One-combustion energy saving。

Energy saving roller bottom furnace

2、Energy saving roller bottom furnace performance advantage

Energy saving roller bottom furnaces have the following advantages.

1. Improve product quality

Because the Energy saving roller bottom furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. Rapid temperature rise

The Energy saving roller bottom furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Extend the service life of equipment

The Energy saving roller bottom furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Uniform heating

The Energy saving roller bottom furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Intelligent control

The Energy saving roller bottom furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Energy saving roller bottom furnace

3、Advantages of Energy saving roller bottom furnace principle

Energy saving roller bottom furnaceat the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，has been favored by more and more customers.。

Energy saving roller bottom furnace

4、Energy saving roller bottom furnace HD picture real shot

High-definition picture shooting for various Energy saving roller bottom furnace, all-round display, exquisite appearance, excellent quality and trustworthy.。

Energy saving roller bottom furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Structural characteristics of Energy saving roller bottom furnace

The Energy saving roller bottom furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Energy saving roller bottom furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Energy saving roller bottom furnace

6、Company selection skills

Choosing a suitable Energy saving roller bottom furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Energy saving roller bottom furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Energy saving roller bottom furnaceit has the characteristics of Strong adaptability, energy-efficient, Easy to control, energy saving and environmental protection and Easy to maintain，It has a wide range of uses, including Metal forging heating, Improve production efficiency, Metal heat treatment, Metal tempering and Metal tempering。