Introduction and advantages of Integrated quenching heating furnace

Integrated quenching heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，widely used inheat treatment,surface treatment,Machinery manufacturing,machinery,light industry and other industries，is a Integrated quenching heating furnace，the product looks beautiful.，It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.。The following is to introduce the Integrated quenching heating furnace:

1、Brief introduction of Integrated quenching heating furnace

Integrated quenching heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。

Integrated quenching heating furnace

2、Integrated quenching heating furnace structure composition

The Integrated quenching heating furnace has the following structure

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. furnace chamber

A space for holding metallic materials for heating.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Integrated quenching heating furnace

3、Integrated quenching heating furnace application

Integrated quenching heating furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Integrated quenching heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal tempering

By properly heating and cooling the metal material, the Integrated quenching heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Improve production efficiency

The Integrated quenching heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal forging heating

The Integrated quenching heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Metal heat treatment

In addition to forging heating, Integrated quenching heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Integrated quenching heating furnace

4、Integrated quenching heating furnace picture

The Integrated quenching heating furnace is designed by One-combustion energy saving with advanced technology, and the product has high performance advantages. In order to facilitate our customers to find a satisfactory Forging heating furnace more quickly, the following high-definition pictures are provided for reference.。

Integrated quenching heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Introduction of advantages of Integrated quenching heating furnace

Integrated quenching heating furnaces have the following advantages.

1. easy to operate

The operation interface of the Integrated quenching heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

2. Rapid temperature rise

The Integrated quenching heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Multiple fuel options

Although the Integrated quenching heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. Efficient combustion

The Integrated quenching heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Integrated quenching heating furnace can significantly reduce energy consumption, thus reducing operating costs.

Integrated quenching heating furnace

Integrated quenching heating furnacethe advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.，at runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，The structural design is simple, novel and special.，Structure consists of ventilation system, furnace chamber, ventilation system, Radiation chamber, recovery of waste heat and so on。