What is a Regenerative burner chain grate furnace?

Regenerative burner chain grate furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，Widely used in Metal forging heating, Metal melting and casting, Metal forging heating, Improve production efficiency and Metal melting and casting，reliable quality。

1、Brief introduction of Regenerative burner chain grate furnace

Regenerative burner chain grate furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，The overall structural design is simple and novel.，the main structure includes recovery of waste heat, Radiation chamber, combustor, ventilation system, convection chamber and so on，is a common Regenerative burner chain grate furnace，structure mainly includes: furnace chamber, recovery of waste heat, ventilation system, Radiation chamber, convection chamber and so on，multifunctional, with functions such as heat treatment, temper, quench, normalizing and anneal。

Regenerative burner chain grate furnace

2、Regenerative burner chain grate furnace advantage

The advantages of Regenerative burner chain grate furnace are as follows:

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Regenerative burner chain grate furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Wide application range

The Regenerative burner chain grate furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. Efficient combustion

The Regenerative burner chain grate furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Improve product quality

Because the Regenerative burner chain grate furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Extend the service life of equipment

The Regenerative burner chain grate furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Regenerative burner chain grate furnace

3、Structural advantages of Regenerative burner chain grate furnace

The Regenerative burner chain grate furnace has the following structure

1. Radiation chamber

The heat load of the main place for Regenerative burner chain grate furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Regenerative burner chain grate furnace

4、Regenerative burner chain grate furnace application

Regenerative burner chain grate furnaces have the following purposes.

1. Energy conservation and environmental protection

The Regenerative burner chain grate furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal heat treatment

In addition to forging heating, Regenerative burner chain grate furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal tempering

By properly heating and cooling the metal material, the Regenerative burner chain grate furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal forging heating

The Regenerative burner chain grate furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Metal heat treatment

In addition to forging heating, Regenerative burner chain grate furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Regenerative burner chain grate furnace

5、Regenerative burner chain grate furnace characteristics

The Regenerative burner chain grate furnace features are as follows:

1. Easy to maintain

The structural design of the Regenerative burner chain grate furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Easy to control

The combustion system and ventilation system of the Regenerative burner chain grate furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

3. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Regenerative burner chain grate furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

4. Stable and reliable

The Regenerative burner chain grate furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Strong adaptability

The Regenerative burner chain grate furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

Regenerative burner chain grate furnace

6、Regenerative burner chain grate furnace use

The purpose of Regenerative burner chain grate furnace is introduced as follows:

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Regenerative burner chain grate furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Improve production efficiency

The Regenerative burner chain grate furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal tempering

By properly heating and cooling the metal material, the Regenerative burner chain grate furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Energy conservation and environmental protection

The Regenerative burner chain grate furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal forging heating

The Regenerative burner chain grate furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Regenerative burner chain grate furnace

Regenerative burner chain grate furnaceSimple structure and reliable operation.，the main structure includes combustor, ventilation system, ventilation system, ventilation system, Radiation chamber and so on，it is widely used inMachinery manufacturing,light industry,automobile,surface treatment,heat treatment and other industries。