Introduction and functional advantages of Roller type spheroidization annealing furnace

Roller type spheroidization annealing furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，It can be used for Metal heat treatment, Metal tempering, Energy conservation and environmental protection, Metal tempering, Metal forging heating, Metal melting and casting and so on，the product looks atmospheric.，is a kind of high quality and low price Roller type spheroidization annealing furnace，it has been widely used in material, shipping, electron, light industry, machinery and other industries。

1、Brief introduction of Roller type spheroidization annealing furnace

Roller type spheroidization annealing furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the main features are Stable and reliable, energy-efficient, energy saving and environmental protection, Easy to maintain and Strong adaptability，multifunctional, with functions such as temper, Forging heating, hardening and tempering, heat treatment and normalizing，the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，it is an ideal choice for customers to buy Roller type spheroidization annealing furnace。

Roller type spheroidization annealing furnace

2、Roller type spheroidization annealing furnace application

Roller type spheroidization annealing furnaces have the following purposes.

1. Improve production efficiency

The Roller type spheroidization annealing furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal tempering

By properly heating and cooling the metal material, the Roller type spheroidization annealing furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal forging heating

The Roller type spheroidization annealing furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Energy conservation and environmental protection

The Roller type spheroidization annealing furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal heat treatment

In addition to forging heating, Roller type spheroidization annealing furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Roller type spheroidization annealing furnace

3、Structural characteristics of Roller type spheroidization annealing furnace

The Roller type spheroidization annealing furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. furnace chamber

A space for holding metallic materials for heating.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Roller type spheroidization annealing furnace

4、Roller type spheroidization annealing furnace principle

Roller type spheroidization annealing furnaceat work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，it mainly includes recovery of waste heat, ventilation system, Radiation chamber, convection chamber and furnace chamber，support customization。

Roller type spheroidization annealing furnace

5、Roller type spheroidization annealing furnace characteristics

The Roller type spheroidization annealing furnace features are as follows:

1. Efficient heating

The Roller type spheroidization annealing furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Roller type spheroidization annealing furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

3. Strong adaptability

The Roller type spheroidization annealing furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

4. Easy to maintain

The structural design of the Roller type spheroidization annealing furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Roller type spheroidization annealing furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

Roller type spheroidization annealing furnace

6、Roller type spheroidization annealing furnace price consultation

The Roller type spheroidization annealing furnace price is introduced as follows:

1. quality factor

Quality is one of the fundamental and important factors that affect the price. Usually, the better the quality of the Roller type spheroidization annealing furnace, the higher its price, and the quality is mainly affected by the manufacturing process, raw material materials, workers' experience and other factors. Therefore, if customers want to buy products with better quality, they can conduct on-the-spot visits to the product manufacturers to learn more about the scale, manufacturing process and production capacity of the manufacturers, so as to comprehensively judge the quality of the products.

2. model

The price of Roller type spheroidization annealing furnace mainly depends on its different specifications. The products with larger specifications will have higher relative products and bring more benefits to customers.

3. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

4. cost of production

One-combustion energy saving has a large production scale, strong manufacturing strength and high degree of automation in product production. In such a manufacturing environment, the cost of manufacturing Roller type spheroidization annealing furnace in One-combustion energy saving is greatly reduced.

5. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

Roller type spheroidization annealing furnace

Roller type spheroidization annealing furnacethe advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，it has the functions of quench, anneal, Casting heating, temper and normalizing。