What is a Side in and side out forging furnace? Introduction to the Working Principle of Forging furnace

Side in and side out forging furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，multifunctional, with functions such as anneal, normalizing, heat treatment, Forging heating and hardening and tempering，support customization。The following is to introduce the Side in and side out forging furnace:

1、Brief introduction of Side in and side out forging furnace

Side in and side out forging furnaceIt is a forging heating device using gas as fuel.，It is a product series that integrates Metal heat treatment, Metal forging heating, Improve production efficiency, Metal tempering and Metal melting and casting，at work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，is a common Side in and side out forging furnace，low in price。

Side in and side out forging furnace

2、Side in and side out forging furnace characteristics

The Side in and side out forging furnace features are as follows:

1. Stable and reliable

The Side in and side out forging furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Easy to control

The combustion system and ventilation system of the Side in and side out forging furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

3. Efficient heating

The Side in and side out forging furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

4. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Side in and side out forging furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

5. Efficient heating

The Side in and side out forging furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

Side in and side out forging furnace

3、Structural characteristics of Side in and side out forging furnace

The Side in and side out forging furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Radiation chamber

The heat load of the main place for Side in and side out forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. furnace chamber

A space for holding metallic materials for heating.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Side in and side out forging furnace

4、Side in and side out forging furnace HD real shot

The following is the live video of Side in and side out forging furnace designed and produced by One-combustion energy saving for users, from which we can see the Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials. of One-combustion energy savingProduction and processing的Side in and side out forging furnace.。

Side in and side out forging furnace

As you can see from the live video.，One-combustion energy saving at runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

5、Side in and side out forging furnace use

The purpose of Side in and side out forging furnace is introduced as follows:

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Side in and side out forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal forging heating

The Side in and side out forging furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal tempering

By properly heating and cooling the metal material, the Side in and side out forging furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Energy conservation and environmental protection

The Side in and side out forging furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal forging heating

The Side in and side out forging furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Side in and side out forging furnace

Side in and side out forging furnacethe advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，it is widely used in Machinery manufacturing, surface treatment, shipping, material and heat treatment，The overall structural design is simple and novel.，it is mainly composed of recovery of waste heat, ventilation system, combustor, convection chamber and ventilation system。