What is a Steel pipe heating furnace? Introduction to the advantages and characteristics of forging furnace functions

Steel pipe heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，at work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.。

1、Brief introduction of Steel pipe heating furnace

Steel pipe heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the main structure includes Radiation chamber, convection chamber, furnace chamber, combustor, recovery of waste heat and so on，This Steel pipe heating furnaceSimple structure and advanced technology.，it is widely used in electron, Machinery manufacturing, metallurgy, machinery and automobile，features include Easy to maintain, Stable and reliable, energy saving and environmental protection, Strong adaptability and Easy to control，is developed and improved by One-combustion energy saving。

Steel pipe heating furnace

2、Structural characteristics of Steel pipe heating furnace

The Steel pipe heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Steel pipe heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Steel pipe heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Steel pipe heating furnace

3、Steel pipe heating furnace explanation video

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the Steel pipe heating furnace production process and production site, and gain favorable comments and recognition from customers.。

Steel pipe heating furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd multifunctional, with functions such as heat treatment, Casting heating, anneal, heat treatment and quench。

4、Steel pipe heating furnace structure composition

The Steel pipe heating furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. furnace chamber

A space for holding metallic materials for heating.

Steel pipe heating furnace

5、Steel pipe heating furnace principle

Steel pipe heating furnacein the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，the main features are Easy to maintain, Easy to control, energy saving and environmental protection, Strong adaptability and Stable and reliable，it is widely used in building materials, war industry, shipping, petroleum, pharmacy and other industries，Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，can be customized according to user's needs.。

Steel pipe heating furnace

6、How much is the Steel pipe heating furnace?

The Steel pipe heating furnace price is introduced as follows:

1. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

2. select a qualified person

The higher the cost of materials, the higher the price will be. In the process of purchasing, customers need to make a detailed understanding of the materials selected for manufacturing products.

3. quality factor

Quality is one of the fundamental and important factors that affect the price. Usually, the better the quality of the Steel pipe heating furnace, the higher its price, and the quality is mainly affected by the manufacturing process, raw material materials, workers' experience and other factors. Therefore, if customers want to buy products with better quality, they can conduct on-the-spot visits to the product manufacturers to learn more about the scale, manufacturing process and production capacity of the manufacturers, so as to comprehensively judge the quality of the products.

4. Manufacturer scale

Our factory is a direct selling manufacturer of Steel pipe heating furnace, with independent production and processing facilities, few circulation links and low circulation cost.

5. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

Steel pipe heating furnace

Steel pipe heating furnaceThe overall structural design is relatively simple and compact.，it mainly includes convection chamber, combustor, Radiation chamber, ventilation system and furnace chamber，Stable and reliable,Easy to maintain,energy saving and environmental protection,energy-efficient,Strong adaptability。