What is a Continuous carburizing heat treatment industrial furnace? Forging furnace specifications, models, and parameters

Continuous carburizing heat treatment industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it is mainly composed of ventilation system, combustor, convection chamber, ventilation system and ventilation system，productThe structural design is more advanced and reasonable.，is a common Continuous carburizing heat treatment industrial furnace，it has been widely used in shipping, light industry, war industry, petroleum, machinery and other industries，has been favored by more and more customers.。

1、Brief introduction of Continuous carburizing heat treatment industrial furnace

Continuous carburizing heat treatment industrial furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the product looks beautiful.，is designed by One-combustion energy saving with advanced technology。

Continuous carburizing heat treatment industrial furnace

2、Continuous carburizing heat treatment industrial furnace use

The purpose of Continuous carburizing heat treatment industrial furnace is introduced as follows:

1. Metal heat treatment

In addition to forging heating, Continuous carburizing heat treatment industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal tempering

By properly heating and cooling the metal material, the Continuous carburizing heat treatment industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal forging heating

The Continuous carburizing heat treatment industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Continuous carburizing heat treatment industrial furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Energy conservation and environmental protection

The Continuous carburizing heat treatment industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Continuous carburizing heat treatment industrial furnace

3、Structural characteristics of Continuous carburizing heat treatment industrial furnace

The Continuous carburizing heat treatment industrial furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Radiation chamber

The heat load of the main place for Continuous carburizing heat treatment industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Continuous carburizing heat treatment industrial furnace

4、Continuous carburizing heat treatment industrial furnace principle

Continuous carburizing heat treatment industrial furnaceThe high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，It can be used for Metal forging heating, Energy conservation and environmental protection, Improve production efficiency, Metal forging heating, Metal tempering, Metal heat treatment and so on，it has the functions of temper, Casting heating, normalizing, anneal and hardening and tempering，it is an ideal choice for customers to buy Continuous carburizing heat treatment industrial furnace。

Continuous carburizing heat treatment industrial furnace

5、Introduction of Continuous carburizing heat treatment industrial furnace characteristics

Continuous carburizing heat treatment industrial furnace has the following characteristics

1. Stable and reliable

The Continuous carburizing heat treatment industrial furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Efficient heating

The Continuous carburizing heat treatment industrial furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. Easy to maintain

The structural design of the Continuous carburizing heat treatment industrial furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Continuous carburizing heat treatment industrial furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

5. Strong adaptability

The Continuous carburizing heat treatment industrial furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

Continuous carburizing heat treatment industrial furnace

6、Structural advantages of Continuous carburizing heat treatment industrial furnace

The Continuous carburizing heat treatment industrial furnace has the following structure

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Continuous carburizing heat treatment industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Continuous carburizing heat treatment industrial furnace

Continuous carburizing heat treatment industrial furnaceit can be used in electron, material, aerospace, material, light industry and other industries，It has a wide range of uses, and is often used inMetal heat treatment,Improve production efficiency,Metal tempering,Metal melting and casting,Energy conservation and environmental protection and so on。