What is a Rapid quenching heat treatment heating furnace? Introduction to the advantages and characteristics of forging furnace functions

Rapid quenching heat treatment heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，multifunctional, with functions such as normalizing, quench, Forging heating, anneal and quench。

1、Brief introduction of Rapid quenching heat treatment heating furnace

Rapid quenching heat treatment heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，support customization。

Rapid quenching heat treatment heating furnace

2、Rapid quenching heat treatment heating furnace structure

The Rapid quenching heat treatment heating furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. furnace chamber

A space for holding metallic materials for heating.

4. Radiation chamber

The heat load of the main place for Rapid quenching heat treatment heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Rapid quenching heat treatment heating furnace

3、Rapid quenching heat treatment heating furnace characteristics

The Rapid quenching heat treatment heating furnace features are as follows:

1. Easy to maintain

The structural design of the Rapid quenching heat treatment heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Strong adaptability

The Rapid quenching heat treatment heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

3. Easy to control

The combustion system and ventilation system of the Rapid quenching heat treatment heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

4. Efficient heating

The Rapid quenching heat treatment heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

5. Easy to maintain

The structural design of the Rapid quenching heat treatment heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Rapid quenching heat treatment heating furnace

4、Rapid quenching heat treatment heating furnace use

The purpose of Rapid quenching heat treatment heating furnace is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the Rapid quenching heat treatment heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Metal heat treatment

In addition to forging heating, Rapid quenching heat treatment heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal forging heating

The Rapid quenching heat treatment heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Improve production efficiency

The Rapid quenching heat treatment heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Energy conservation and environmental protection

The Rapid quenching heat treatment heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Rapid quenching heat treatment heating furnace

5、Rapid quenching heat treatment heating furnace field real shot

Rapid quenching heat treatment heating furnace styles and designs are diverse, specifications and models can be customized according to customer needs, providing high-definition pictures for new and old customers' reference.。

Rapid quenching heat treatment heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Rapid quenching heat treatment heating furnace price concessions

The Rapid quenching heat treatment heating furnace price is introduced as follows:

1. raw material

The higher the cost of materials, the higher the price will be. In the process of purchasing, customers need to make a detailed understanding of the materials selected for manufacturing products.

2. Configuration level

The overall configuration has a great influence on the price. Generally speaking, the higher the configuration, the higher its cost input and the higher the selling price of the product, which is beyond doubt. One-combustion energy saving has made a comprehensive thinking on the overall configuration of products, and at the same time has strictly controlled the material selection and design of products, so the price of products with the same configuration can easily meet the actual purchasing needs of customers.

3. product costs

The manufacturing cost has a great influence on the price. There are many cost factors, including the purchase of raw materials and the quality of products. These factors are all cost inputs. One-combustion energy saving has made a strong balance between the cost input and the sales price, so that the quality of our products can be guaranteed and the comprehensive price of products can reach the degree of customer satisfaction.

4. technology

Different manufacturers have different advanced technologies, different production processes and different performances, and the price difference is naturally quite large.

5. market supply and demand

When there are many customers who need this product in the market, and the supply quantity of the manufacturer is limited, there is not so much inventory at all. At this time, the demand will be in short supply, and the price of the Rapid quenching heat treatment heating furnace will be very high.

Rapid quenching heat treatment heating furnace

Rapid quenching heat treatment heating furnaceit has the characteristics of Easy to control, Easy to control, energy saving and environmental protection, energy-efficient and Easy to maintain，widely used inautomobile,petroleum,metallurgy,heat treatment,electron and other industries。