What is a High temperature quenching furnace? Introduction to the Working Principle of forging furnace

High temperature quenching furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.，widely used in petroleum, building materials, chemical industry, automobile, material and other fields，was developed and designed by One-combustion energy saving。

1、Brief introduction of High temperature quenching furnace

High temperature quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，It has the functions of Metal melting and casting, Energy conservation and environmental protection, Metal forging heating, Metal melting and casting and Metal tempering，at the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，is developed and improved by One-combustion energy saving。

High temperature quenching furnace

2、High temperature quenching furnace structure composition

The High temperature quenching furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. Radiation chamber

The heat load of the main place for High temperature quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

High temperature quenching furnace

3、High temperature quenching furnace function

High temperature quenching furnacemultifunctional, with functions such as hardening and tempering, Casting heating, Forging heating, normalizing and anneal，the product looks beautiful.，at runtime,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，it has the characteristics of Easy to maintain, Easy to control, energy saving and environmental protection, energy-efficient and Strong adaptability，it is widely used inMachinery manufacturing,shipping,pharmacy,light industry,war industry and other industries。

High temperature quenching furnace

4、High temperature quenching furnace application

High temperature quenching furnaces have the following purposes.

1. Metal tempering

By properly heating and cooling the metal material, the High temperature quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Metal heat treatment

In addition to forging heating, High temperature quenching furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal tempering

By properly heating and cooling the metal material, the High temperature quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Improve production efficiency

The High temperature quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of High temperature quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

High temperature quenching furnace

5、Introduction of High temperature quenching furnace characteristics

High temperature quenching furnace has the following characteristics

1. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some High temperature quenching furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

2. Stable and reliable

The High temperature quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Easy to maintain

The structural design of the High temperature quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Strong adaptability

The High temperature quenching furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. Easy to control

The combustion system and ventilation system of the High temperature quenching furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

High temperature quenching furnace

6、High temperature quenching furnace quotation

The High temperature quenching furnace price is introduced as follows:

1. Self quality

Quality is the key factor to determine the price. A high-quality product requires a lot of manpower, material resources and raw materials, so the manufacturing cost of the product is high. Therefore, the price of high-quality products is high. On the contrary, the price of High temperature quenching furnace is low.

2. market supply and demand

In order to build their own brands, some manufacturers deliberately reduce the price of High temperature quenching furnace. The price of competitors will affect the pricing of equipment more or less, and the price may be lower.

3. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

4. Configuration level

If the comprehensive configuration of the product is higher, the selling price of the product will be higher, otherwise the price will be lower, so there is a close relationship between the configuration level and the price.

5. product costs

One-combustion energy saving has a large production scale, strong manufacturing strength and high degree of automation in product production. In such a manufacturing environment, the cost of manufacturing High temperature quenching furnace in One-combustion energy saving is greatly reduced.

High temperature quenching furnace

High temperature quenching furnacethe advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.。