What is a Top fired forging chamber furnace? Introduction to the advantages, characteristics, and principles of the heating furnace

Top fired forging chamber furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，The structure is novel, special, advanced, reasonable and scientific.，Structure consists of ventilation system, furnace chamber, combustor, recovery of waste heat, ventilation system and so on，is a Top fired forging chamber furnace。

1、Brief introduction of Top fired forging chamber furnace

Top fired forging chamber furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，multifunctional, with functions such as normalizing, heat treatment, normalizing, quench and Casting heating，in the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，widely used inmachinery,material,heat treatment,electron,building materials and other industries。

Top fired forging chamber furnace

2、Top fired forging chamber furnace structure composition

The Top fired forging chamber furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Top fired forging chamber furnace

3、Top fired forging chamber furnace characteristics

The Top fired forging chamber furnace features are as follows:

1. Strong adaptability

The Top fired forging chamber furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

2. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

3. Efficient heating

The Top fired forging chamber furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

4. Easy to maintain

The structural design of the Top fired forging chamber furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Stable and reliable

The Top fired forging chamber furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Top fired forging chamber furnace

4、Top fired forging chamber furnace use

The purpose of Top fired forging chamber furnace is introduced as follows:

1. Energy conservation and environmental protection

The Top fired forging chamber furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Top fired forging chamber furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal forging heating

The Top fired forging chamber furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal heat treatment

In addition to forging heating, Top fired forging chamber furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Improve production efficiency

The Top fired forging chamber furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Top fired forging chamber furnace

5、Top fired forging chamber furnace price advantage

The Top fired forging chamber furnace price is introduced as follows:

1. Brand strength

At present, there are various brands of Top fired forging chamber furnace in Jinan, Shandong province. The performance, quality and after-sales of products under different brands are different, and the prices of Top fired forging chamber furnace are different.

2. Reasonable cost

When the Top fired forging chamber furnace is produced, the materials selected by different manufacturers will be different. Some manufacturers use high-quality materials, and the price will be relatively high, while some manufacturers use ordinary materials, and the price will be lower.

3. Quality advantages and disadvantages

Generally speaking, the higher the product quality, the higher the Top fired forging chamber furnace price. A reasonable balance is made between quality and price, so that the comprehensive quality of the product can meet the customer's use standards and meet the basic needs of customers in terms of price.

4. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Top fired forging chamber furnace have more or less differences in price.

5. marketing channel

One-combustion energy saving has long used the sales method of small profits but quick turnover to sell products, and the product price, market price and ex-factory price are the same. The purpose of this is to improve the sales volume of products and the visibility of enterprises.

Top fired forging chamber furnace

6、Introduction of One-combustion energy saving Company

One-combustion energy saving has many years of experience in Top fired forging chamber furnace production, and is a professional Top fired forging chamber furnace manufacturer. With favorable Top fired forging chamber furnace price, stable product quality, rich product series and perfect after-sales service system, the company strives to become an advanced Top fired forging chamber furnace manufacturer in Jinan.。

One-combustion energy saving

Top fired forging chamber furnacewidely used in metallurgy, petroleum, electron, building materials, heat treatment and other fields，It is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。