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Introduction to Automatic feeding, unloading, forging and heating furnace, introduction to heating furnace function advantages and characteristics

2025-5-27

Automatic feeding, unloading, forging and heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

1、Brief introduction of Automatic feeding, unloading, forging and heating furnace

Automatic feeding, unloading, forging and heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,at runtime,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.,Mainly used forMetal forging heating,Metal melting and casting,Metal heat treatment,Improve production efficiency andMetal forging heating,multifunctional, with functions such as normalizing, temper, anneal, heat treatment and hardening and tempering,support customization。

Automatic feeding, unloading, forging and heating furnace

Automatic feeding, unloading, forging and heating furnace

2、Introduction of advantages of Automatic feeding, unloading, forging and heating furnace

The advantages of Automatic feeding, unloading, forging and heating furnace are as follows:

  1. Reduce operating costs
  2. The efficient combustion and waste heat recovery system of the Automatic feeding, unloading, forging and heating furnace can significantly reduce energy consumption, thus reducing operating costs.

  3. Improve product quality
  4. Because the Automatic feeding, unloading, forging and heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

  5. clean energy
  6. Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

  7. Intelligent control
  8. The Automatic feeding, unloading, forging and heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

  9. Efficient combustion
  10. The Automatic feeding, unloading, forging and heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Automatic feeding, unloading, forging and heating furnace

Automatic feeding, unloading, forging and heating furnace

3、Structural characteristics of Automatic feeding, unloading, forging and heating furnace

The Automatic feeding, unloading, forging and heating furnace structure is introduced as follows:

  1. furnace chamber
  2. A space for holding metallic materials for heating.

  3. Waste heat recovery system
  4. Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

  5. convection chamber
  6. The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

  7. ventilation system
  8. Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

  9. ventilation system
  10. Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Automatic feeding, unloading, forging and heating furnace

Automatic feeding, unloading, forging and heating furnace

4、Automatic feeding, unloading, forging and heating furnace characteristics

The Automatic feeding, unloading, forging and heating furnace features are as follows:

  1. Efficient heating
  2. The Automatic feeding, unloading, forging and heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

  3. energy saving and environmental protection
  4. Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Automatic feeding, unloading, forging and heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

  5. Stable and reliable
  6. The Automatic feeding, unloading, forging and heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

  7. Easy to maintain
  8. The structural design of the Automatic feeding, unloading, forging and heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

  9. Strong adaptability
  10. The Automatic feeding, unloading, forging and heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

Automatic feeding, unloading, forging and heating furnace

Automatic feeding, unloading, forging and heating furnace

5、Automatic feeding, unloading, forging and heating furnace application

Automatic feeding, unloading, forging and heating furnaces have the following purposes.

  1. Metal heat treatment
  2. In addition to forging heating, Automatic feeding, unloading, forging and heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

  3. Metal forging heating
  4. The Automatic feeding, unloading, forging and heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

  5. Energy conservation and environmental protection
  6. The Automatic feeding, unloading, forging and heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

  7. Metal melting and casting
  8. Although it is mainly used for forging heating, some types of Automatic feeding, unloading, forging and heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

  9. Improve production efficiency
  10. The Automatic feeding, unloading, forging and heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Automatic feeding, unloading, forging and heating furnace

Automatic feeding, unloading, forging and heating furnace

6、Automatic feeding, unloading, forging and heating furnace quotation

The Automatic feeding, unloading, forging and heating furnace price is introduced as follows:

  1. Product configuration difference
  2. There is a direct connection between configuration and specifications. Generally speaking, with different specifications, its configuration scheme will be different, and the selection of products' materials and parts will be different, so the sales price of products will be different. It is not difficult to see that the configuration and price of Automatic feeding, unloading, forging and heating furnace are closely related. One-combustion energy saving has comprehensively measured the configuration and sales price of products when designing Automatic feeding, unloading, forging and heating furnace, which not only ensures that the functions of products can meet the actual needs of customers, but also can be in terms of price.

  3. Brand strength
  4. At present, there are various brands of Automatic feeding, unloading, forging and heating furnace in Jinan, Shandong province. The performance, quality and after-sales of products under different brands are different, and the prices of Automatic feeding, unloading, forging and heating furnace are different.

  5. Product technology
  6. Different manufacturers have different advanced technologies, different production processes and different performances, and the price difference is naturally quite large.

  7. brand
  8. Different brands of products in the same series have more or less differences in product prices, and different brands of Automatic feeding, unloading, forging and heating furnace have more or less differences in price.

  9. quality factor
  10. One-combustion energy saving attaches great importance to the quality of products, which can be reflected in the manufacturing process of Automatic feeding, unloading, forging and heating furnace and the handling of details. Therefore, there is also a close relationship between quality and price. The price of high-quality products will naturally be high, and vice versa.

Automatic feeding, unloading, forging and heating furnace

Automatic feeding, unloading, forging and heating furnace

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