Introduction to Rail car forging furnace, introduction to heating furnace function advantages and characteristics

Rail car forging furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，Widely used inMetal forging heating,Improve production efficiency,Metal forging heating,Metal tempering,Improve production efficiency and so on，it has the functions of hardening and tempering, quench, Casting heating, hardening and tempering and anneal，it has the characteristics of Easy to control, Strong adaptability, energy-efficient, Easy to maintain and energy saving and environmental protection，is a kind of high quality and low price Rail car forging furnace。

1、Brief introduction of Rail car forging furnace

Rail car forging furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

Rail car forging furnace

2、Rail car forging furnace advantage

The advantages of Rail car forging furnace are as follows:

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Rail car forging furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Uniform heating

The Rail car forging furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Rapid temperature rise

The Rail car forging furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Improve product quality

Because the Rail car forging furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Rail car forging furnace

3、Introduction of Rail car forging furnace characteristics

Rail car forging furnace has the following characteristics

1. Easy to maintain

The structural design of the Rail car forging furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

4. Efficient heating

The Rail car forging furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

5. Stable and reliable

The Rail car forging furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Rail car forging furnace

4、Rail car forging furnace explanation video

On-site aerial photography of Rail car forging furnace。

Rail car forging furnace

As you can see from the live video.，One-combustion energy saving The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.。

5、Rail car forging furnace structure composition

The Rail car forging furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Rail car forging furnace

6、Brief introduction of One-combustion energy saving

One-combustion energy saving, as one of the professional and powerful Rail car forging furnace manufacturers in Jinan, produces Rail car forging furnace with reliable quality, affordable price and perfect after-sales, which have been successfully practiced in many processing plants at home and abroad.。

One-combustion energy saving

Rail car forging furnaceit has the functions of normalizing, quench, temper, Forging heating and heat treatment，It can be used for Energy conservation and environmental protection, Metal melting and casting, Metal heat treatment, Improve production efficiency, Metal heat treatment, Energy conservation and environmental protection and so on。