Introduction to Stepped trolley forging furnace and forging furnace structure principle

Stepped trolley forging furnaceIt is a forging heating device using gas as fuel.，Commonly used inImprove production efficiency,Metal forging heating,Energy conservation and environmental protection,Metal heat treatment,Metal melting and casting and so on，is a common Stepped trolley forging furnace，the product looks beautiful.，Simple structure and advanced technology.，it is mainly composed of ventilation system, ventilation system, recovery of waste heat, furnace chamber and convection chamber。The following is to introduce the Stepped trolley forging furnace:

1、Brief introduction of Stepped trolley forging furnace

Stepped trolley forging furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.。

Stepped trolley forging furnace

2、Introduction of Stepped trolley forging furnace characteristics

Stepped trolley forging furnace has the following characteristics

1. Stable and reliable

The Stepped trolley forging furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Efficient heating

The Stepped trolley forging furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. Stable and reliable

The Stepped trolley forging furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Strong adaptability

The Stepped trolley forging furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

5. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Stepped trolley forging furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

Stepped trolley forging furnace

3、Stepped trolley forging furnace structure

The Stepped trolley forging furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Radiation chamber

The heat load of the main place for Stepped trolley forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Stepped trolley forging furnace

4、Stepped trolley forging furnace use

Stepped trolley forging furnaces have the following purposes.

1. Improve production efficiency

The Stepped trolley forging furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal heat treatment

In addition to forging heating, Stepped trolley forging furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Improve production efficiency

The Stepped trolley forging furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal tempering

By properly heating and cooling the metal material, the Stepped trolley forging furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Stepped trolley forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Stepped trolley forging furnace

5、Stepped trolley forging furnace principle

Stepped trolley forging furnaceat runtime,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it is an ideal choice for customers to buy Stepped trolley forging furnace。

Stepped trolley forging furnace

Stepped trolley forging furnaceit is widely used in material, Machinery manufacturing, machinery, surface treatment and heat treatment，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.。