What is a Stepped trolley forging heating furnace? Introduction to the advantages, characteristics, and principles of the Forging furnace

Stepped trolley forging heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，has been favored by more and more customers.。

1、Brief introduction of Stepped trolley forging heating furnace

Stepped trolley forging heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，multifunctional, with functions such as normalizing, hardening and tempering, heat treatment, Casting heating and temper，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.，customizable。

Stepped trolley forging heating furnace

2、Stepped trolley forging heating furnace video

On-site aerial photography of Stepped trolley forging heating furnace。

Stepped trolley forging heating furnace

As you can see from the live video.，One-combustion energy saving the main structure includes combustor, Radiation chamber, convection chamber, furnace chamber and ventilation system。

3、Stepped trolley forging heating furnace structure

The Stepped trolley forging heating furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Radiation chamber

The heat load of the main place for Stepped trolley forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Stepped trolley forging heating furnace

4、Stepped trolley forging heating furnace characteristics

The Stepped trolley forging heating furnace features are as follows:

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Easy to maintain

The structural design of the Stepped trolley forging heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Efficient heating

The Stepped trolley forging heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

4. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

5. Efficient heating

The Stepped trolley forging heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

Stepped trolley forging heating furnace

5、Stepped trolley forging heating furnace application

Stepped trolley forging heating furnaces have the following purposes.

1. Energy conservation and environmental protection

The Stepped trolley forging heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal forging heating

The Stepped trolley forging heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal heat treatment

In addition to forging heating, Stepped trolley forging heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal tempering

By properly heating and cooling the metal material, the Stepped trolley forging heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Improve production efficiency

The Stepped trolley forging heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Stepped trolley forging heating furnace

6、How much is the Stepped trolley forging heating furnace?

The Stepped trolley forging heating furnace price is introduced as follows:

1. Proper management mode

Direct-selling manufacturers are cheaper than second-and third-tier dealers because the former earns the difference without going through middlemen; Online sales are cheaper than offline sales, because you need to invest in store fees, employee fees and other related expenses in the later stage; Close-distance sales are cheaper than long-distance sales because the latter consumes a lot of transportation costs.

2. Configuration level

The difference in Stepped trolley forging heating furnace configuration will affect the product cost price. The higher the configuration, the higher the product cost price and the higher the overall selling price of the product. It is suggested that customers should compare whether the configuration is in line with the quotation when purchasing products, and compare more companies.

3. market factors

In order to build their own brands, some manufacturers deliberately reduce the price of Stepped trolley forging heating furnace. The price of competitors will affect the pricing of equipment more or less, and the price may be lower.

4. Product technology

The more advanced the technology, the higher the price will be, otherwise the product price will be low, and customers must pay attention to whether their own technology meets the production requirements when purchasing products.

5. Model specification

Because of the different specifications of products, its price will be different, so its selling price is closely related to the model specifications, but the overall selling price of One-combustion energy saving is reasonable among similar products.

Stepped trolley forging heating furnace

Stepped trolley forging heating furnaceis a kind of high quality and low price Stepped trolley forging heating furnace，the main features are Strong adaptability, Easy to control, Easy to maintain, Stable and reliable and energy saving and environmental protection。