Introduction to Continuous trolley forging heating furnace, Forging furnace advantages, characteristics and principles

Continuous trolley forging heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，generally, it is composed of recovery of waste heat, ventilation system, Radiation chamber, convection chamber, combustor and other major components，Continuous trolley forging heating furnaceThe overall structural design is relatively simple and compact.，It has the functions of Metal heat treatment, Metal tempering, Improve production efficiency, Metal melting and casting and Energy conservation and environmental protection。

1、Brief introduction of Continuous trolley forging heating furnace

Continuous trolley forging heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

Continuous trolley forging heating furnace

2、Functional advantages of Continuous trolley forging heating furnace

Continuous trolley forging heating furnaces have the following advantages.

1. Uniform heating

The Continuous trolley forging heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. Extend the service life of equipment

The Continuous trolley forging heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Intelligent control

The Continuous trolley forging heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Improve product quality

Because the Continuous trolley forging heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. easy to operate

The operation interface of the Continuous trolley forging heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Continuous trolley forging heating furnace

3、Continuous trolley forging heating furnace performance advantage

The advantages of Continuous trolley forging heating furnace are as follows:

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Rapid temperature rise

The Continuous trolley forging heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Efficient combustion

The Continuous trolley forging heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Uniform heating

The Continuous trolley forging heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Multiple fuel options

Although the Continuous trolley forging heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Continuous trolley forging heating furnace

4、Continuous trolley forging heating furnace structure composition

The Continuous trolley forging heating furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Continuous trolley forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. furnace chamber

A space for holding metallic materials for heating.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Continuous trolley forging heating furnace

5、Continuous trolley forging heating furnace application

Continuous trolley forging heating furnaces have the following purposes.

1. Improve production efficiency

The Continuous trolley forging heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal forging heating

The Continuous trolley forging heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Improve production efficiency

The Continuous trolley forging heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Energy conservation and environmental protection

The Continuous trolley forging heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Continuous trolley forging heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Continuous trolley forging heating furnace

Continuous trolley forging heating furnaceIt is a product series that integrates Metal forging heating, Metal heat treatment, Metal melting and casting, Improve production efficiency and Metal tempering，is a common Continuous trolley forging heating furnace。