Introduction to Step by step quenching heating furnace and forging furnace advantages and features

Step by step quenching heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is a Step by step quenching heating furnace，is a Step by step quenching heating furnace newly developed by One-combustion energy saving。The following is to introduce the Step by step quenching heating furnace:

1、Brief introduction of Step by step quenching heating furnace

Step by step quenching heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，customizable。

Step by step quenching heating furnace

2、Step by step quenching heating furnace function

Step by step quenching heating furnaceit has the functions of quench, Casting heating, Forging heating, temper and anneal，is a popular Step by step quenching heating furnace，it has the characteristics of Easy to maintain, energy saving and environmental protection, Stable and reliable, Easy to maintain and Easy to control，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，the main structure includes convection chamber, recovery of waste heat, Radiation chamber, combustor, ventilation system and so on，Step by step quenching heating furnaceThe structural design is simple, novel and special.。

Step by step quenching heating furnace

3、Functional advantages of Step by step quenching heating furnace

Step by step quenching heating furnaces have the following advantages.

1. Intelligent control

The Step by step quenching heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Improve product quality

Because the Step by step quenching heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. easy to operate

The operation interface of the Step by step quenching heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Wide application range

The Step by step quenching heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

Step by step quenching heating furnace

4、Step by step quenching heating furnace function

Step by step quenching heating furnacemultifunctional, with functions such as hardening and tempering, normalizing, heat treatment, temper and normalizing。

Step by step quenching heating furnace

5、Step by step quenching heating furnace use

The purpose of Step by step quenching heating furnace is introduced as follows:

1. Energy conservation and environmental protection

The Step by step quenching heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Improve production efficiency

The Step by step quenching heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal forging heating

The Step by step quenching heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal heat treatment

In addition to forging heating, Step by step quenching heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Energy conservation and environmental protection

The Step by step quenching heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Step by step quenching heating furnace

6、Company selection

Choosing a suitable Step by step quenching heating furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Step by step quenching heating furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Step by step quenching heating furnaceIt has the functions of Metal forging heating, Metal forging heating, Metal tempering, Energy conservation and environmental protection and Metal heat treatment，the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，at work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。