Introduction to End in end out stepper industrial furnace and forging furnace working principle

End in end out stepper industrial furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it is mainly composed of Radiation chamber, furnace chamber, recovery of waste heat, convection chamber and ventilation system，This productSimple structure and reliable operation.。

1、Brief introduction of End in end out stepper industrial furnace

End in end out stepper industrial furnaceIt is a forging heating device using gas as fuel.，the product looks atmospheric.，is a common End in end out stepper industrial furnace，it has the functions of Forging heating, temper, normalizing, Casting heating and quench，is designed by One-combustion energy saving with advanced technology。

End in end out stepper industrial furnace

2、End in end out stepper industrial furnace function

End in end out stepper industrial furnacemultifunctional, with functions such as quench, anneal, heat treatment, temper and normalizing，it has the characteristics of Stable and reliable, Strong adaptability, Easy to maintain, Easy to control and energy-efficient，is a End in end out stepper industrial furnace，Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.，Cheap and high quality。

End in end out stepper industrial furnace

3、Structural advantages of End in end out stepper industrial furnace

The End in end out stepper industrial furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for End in end out stepper industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

End in end out stepper industrial furnace

4、Introduction of End in end out stepper industrial furnace characteristics

End in end out stepper industrial furnace has the following characteristics

1. Stable and reliable

The End in end out stepper industrial furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

3. Efficient heating

The End in end out stepper industrial furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

4. Easy to maintain

The structural design of the End in end out stepper industrial furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Stable and reliable

The End in end out stepper industrial furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

End in end out stepper industrial furnace

5、Functional advantages of End in end out stepper industrial furnace

End in end out stepper industrial furnaces have the following advantages.

1. Extend the service life of equipment

The End in end out stepper industrial furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Wide application range

The End in end out stepper industrial furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. Multiple fuel options

Although the End in end out stepper industrial furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. Improve product quality

Because the End in end out stepper industrial furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

End in end out stepper industrial furnace

6、End in end out stepper industrial furnace price advantage

The End in end out stepper industrial furnace price is introduced as follows:

1. cost of production

If the cost of the product is high, the selling price of the product will be high, so the cost input is an important factor that causes the price change of the End in end out stepper industrial furnace.

2. Company size

Our company's expected profit value of End in end out stepper industrial furnace is relatively low, and adopts the sales policy of small profits but quick turnover, so the price positioning of End in end out stepper industrial furnace is relatively low.

3. raw material

The raw materials used by different manufacturers will also be different. The better the raw materials, the better the quality and performance of the products and the higher the price. On the contrary, the products made of ordinary materials have low production costs and much lower prices.

4. Model type

Because of different models, the basic configuration of the product is different, so its cost input will be different. The higher the cost input, the higher the market sales price. Generally speaking, the large-scale End in end out stepper industrial furnace has excellent performance, so it also makes the sales price high.

5. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of End in end out stepper industrial furnace have more or less differences in price.

End in end out stepper industrial furnace

End in end out stepper industrial furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.。