What is a Continuous walking furnace? How much is the price of the forging furnace?

Continuous walking furnaceIt is a forging heating device using gas as fuel.。

1、Brief introduction of Continuous walking furnace

Continuous walking furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，usually used in chemical industry, petroleum, war industry, shipping, pharmacy and other fields，the principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。

Continuous walking furnace

2、Introduction of Continuous walking furnace characteristics

Continuous walking furnace has the following characteristics

1. Efficient heating

The Continuous walking furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

3. Stable and reliable

The Continuous walking furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Strong adaptability

The Continuous walking furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

5. Easy to maintain

The structural design of the Continuous walking furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Continuous walking furnace

3、Continuous walking furnace structure

The Continuous walking furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Continuous walking furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Continuous walking furnace

4、Continuous walking furnace advantage

The advantages of Continuous walking furnace are as follows:

1. Improve product quality

Because the Continuous walking furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. Rapid temperature rise

The Continuous walking furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Efficient combustion

The Continuous walking furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Wide application range

The Continuous walking furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. Intelligent control

The Continuous walking furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Continuous walking furnace

5、Continuous walking furnace working site

The following is the live video of Continuous walking furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency. of One-combustion energy savingproduction-manufacturing的Continuous walking furnace.。

Continuous walking furnace

As you can see from the live video.，One-combustion energy saving the product looks atmospheric.。

6、Continuous walking furnace performance advantage

Continuous walking furnaces have the following advantages.

1. Extend the service life of equipment

The Continuous walking furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. easy to operate

The operation interface of the Continuous walking furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Rapid temperature rise

The Continuous walking furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Extend the service life of equipment

The Continuous walking furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

Continuous walking furnace

Continuous walking furnaceit has been widely used in surface treatment, building materials, aerospace, pharmacy, shipping and other industries，Strong adaptability,Easy to control,energy saving and environmental protection,Stable and reliable,Strong adaptability。