What is a Energy saving step heating furnace? Introduction to the Working Principle of forging furnace

Energy saving step heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the product looks atmospheric.，at runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，The structure is novel, special, advanced, reasonable and scientific.，it is mainly composed of combustor, ventilation system, ventilation system, Radiation chamber and convection chamber，was developed and designed by One-combustion energy saving。

1、Brief introduction of Energy saving step heating furnace

Energy saving step heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，features include Easy to control, energy-efficient, Strong adaptability, Stable and reliable and Easy to maintain，It has the functions of Metal forging heating, Metal melting and casting, Metal heat treatment, Improve production efficiency and Energy conservation and environmental protection，widely used inHousehold necessities,machinery,metallurgy,aerospace,chemical industry and other industries，the principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。

Energy saving step heating furnace

2、Energy saving step heating furnace advantage

The advantages of Energy saving step heating furnace are as follows:

1. Extend the service life of equipment

The Energy saving step heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Rapid temperature rise

The Energy saving step heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Energy saving step heating furnace can significantly reduce energy consumption, thus reducing operating costs.

4. Intelligent control

The Energy saving step heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. Wide application range

The Energy saving step heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Energy saving step heating furnace

3、Energy saving step heating furnace use

The purpose of Energy saving step heating furnace is introduced as follows:

1. Energy conservation and environmental protection

The Energy saving step heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Energy saving step heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal forging heating

The Energy saving step heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Improve production efficiency

The Energy saving step heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal tempering

By properly heating and cooling the metal material, the Energy saving step heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Energy saving step heating furnace

4、Energy saving step heating furnace HD real shot

High-definition pictures of various types of Energy saving step heating furnace are displayed for customers who are about to buy. Please submit a telephone appointment for physical inspection.。

Energy saving step heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Advantages of Energy saving step heating furnace principle

Energy saving step heating furnaceat the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，is a popular Energy saving step heating furnace，super quality and competitive price。

Energy saving step heating furnace

6、Structural advantages of Energy saving step heating furnace

The Energy saving step heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Energy saving step heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. Radiation chamber

The heat load of the main place for Energy saving step heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Energy saving step heating furnace

Energy saving step heating furnacemultifunctional, with functions such as temper, Forging heating, heat treatment, Forging heating and Casting heating，It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。