What is a Roller quenching furnace? forging furnace specifications, models, and parameters

Roller quenching furnaceIt is a forging heating device using gas as fuel.，the advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，It is mostly used in Energy conservation and environmental protection, Metal tempering, Improve production efficiency, Energy conservation and environmental protection, Metal heat treatment, Metal melting and casting and so on。The following is to introduce the Roller quenching furnace:

1、Brief introduction of Roller quenching furnace

Roller quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it is mainly composed of furnace chamber, ventilation system, recovery of waste heat, convection chamber and combustor，This Roller quenching furnaceThe overall structural design is simple, diverse and beautiful.，it has the functions of normalizing, quench, Forging heating, temper and Casting heating，it can be used in building materials, automobile, metallurgy, metallurgy, material and other industries，at work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Roller quenching furnace

2、Roller quenching furnace principle

Roller quenching furnaceat the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，multifunctional, with functions such as normalizing, hardening and tempering, anneal, quench and heat treatment，is carefully developed by One-combustion energy saving combined with advanced technology。

Roller quenching furnace

3、Roller quenching furnace video

The following is the live video of Roller quenching furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency. of Roller quenching furnace.。

Roller quenching furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd energy saving and environmental protection,Strong adaptability,Easy to maintain,Stable and reliable,energy-efficient。

4、Introduction of advantages of Roller quenching furnace

Roller quenching furnaces have the following advantages.

1. Extend the service life of equipment

The Roller quenching furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Intelligent control

The Roller quenching furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. Rapid temperature rise

The Roller quenching furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Uniform heating

The Roller quenching furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Efficient combustion

The Roller quenching furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Roller quenching furnace

5、Introduction of Roller quenching furnace characteristics

Roller quenching furnace has the following characteristics

1. Easy to maintain

The structural design of the Roller quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Stable and reliable

The Roller quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Roller quenching furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

4. Easy to maintain

The structural design of the Roller quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Strong adaptability

The Roller quenching furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

Roller quenching furnace

6、How much is the Roller quenching furnace?

The Roller quenching furnace price is introduced as follows:

1. technology

Different manufacturers have different advanced technologies, different production processes and different performances, and the price difference is naturally quite large.

2. Company size

The products manufactured by manufacturers of different scales are also different. Large-scale manufacturers have advanced production technology, the quality of products manufactured is reliable, and large-scale manufacturers have perfect after-sales service, which can provide greater protection for customers and the products manufactured are more cost-effective. Therefore, customers should try to choose large manufacturers to purchase.

3. select a qualified person

The quality of material selection is one of the main factors that directly affect the Roller quenching furnace. If the quality of material selection is better, the price may be more expensive. Therefore, customers must first understand the quality of material selection before purchasing products, and then compare whether the quality and price match.

4. cost of production

A Roller quenching furnace needs to spend a lot of manufacturing costs from research and development to production to sales, including raw material costs, technical costs, labor costs, etc. The higher the manufacturing cost, the higher the price will be.

5. deploy

There is a direct connection between configuration and specifications. Generally speaking, with different specifications, its configuration scheme will be different, and the selection of products' materials and parts will be different, so the sales price of products will be different. It is not difficult to see that the configuration and price of Roller quenching furnace are closely related. One-combustion energy saving has comprehensively measured the configuration and sales price of products when designing Roller quenching furnace, which not only ensures that the functions of products can meet the actual needs of customers, but also can be in terms of price.

Roller quenching furnace

Roller quenching furnaceIt has a wide range of uses, including Metal forging heating, Metal tempering, Energy conservation and environmental protection, Metal heat treatment and Metal forging heating，in the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，is a common Roller quenching furnace。