What is a Stepping bottom heat treatment furnace? How much is the price of the Forging furnace?

Stepping bottom heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is a common Stepping bottom heat treatment furnace，multifunctional, with functions such as hardening and tempering, quench, Casting heating, temper and anneal。

1、Brief introduction of Stepping bottom heat treatment furnace

Stepping bottom heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，features include Easy to maintain, Strong adaptability, Easy to control, Stable and reliable and Strong adaptability，The structural design is simple, novel and special.，it is mainly composed of Radiation chamber, recovery of waste heat, furnace chamber, ventilation system and combustor，be loved by our customers.。

Stepping bottom heat treatment furnace

2、Stepping bottom heat treatment furnace explanation video

The following is the live video of Stepping bottom heat treatment furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs. of One-combustion energy savingStepping bottom heat treatment furnace.。

Stepping bottom heat treatment furnace

As you can see from the live video.，One-combustion energy saving it has the characteristics of Stable and reliable, energy-efficient, energy saving and environmental protection, Easy to maintain and Easy to control。

3、Stepping bottom heat treatment furnace use

The purpose of Stepping bottom heat treatment furnace is introduced as follows:

1. Metal heat treatment

In addition to forging heating, Stepping bottom heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal forging heating

The Stepping bottom heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Energy conservation and environmental protection

The Stepping bottom heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Stepping bottom heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal heat treatment

In addition to forging heating, Stepping bottom heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Stepping bottom heat treatment furnace

4、Stepping bottom heat treatment furnace structure composition

The Stepping bottom heat treatment furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Radiation chamber

The heat load of the main place for Stepping bottom heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Stepping bottom heat treatment furnace

5、Stepping bottom heat treatment furnace performance advantage

The advantages of Stepping bottom heat treatment furnace are as follows:

1. Efficient combustion

The Stepping bottom heat treatment furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Wide application range

The Stepping bottom heat treatment furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. easy to operate

The operation interface of the Stepping bottom heat treatment furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Wide application range

The Stepping bottom heat treatment furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Stepping bottom heat treatment furnace

6、Stepping bottom heat treatment furnace HD picture

One-combustion energy saving Stepping bottom heat treatment furnacethe product looks atmospheric., the following is a panoramic shot of the Stepping bottom heat treatment furnace for your reference.。

Stepping bottom heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

Stepping bottom heat treatment furnaceit mainly includes ventilation system, convection chamber, recovery of waste heat, convection chamber and combustor，Stepping bottom heat treatment furnaceThe overall structural design is simple, diverse and beautiful.，It is an efficient, energy-saving and environment-friendly metal heating device.。