Introduction to Roll type rapid spheroidization annealing furnace, forging furnace specifications, model parameters

Roll type rapid spheroidization annealing furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.，the product looks atmospheric.。The following is to introduce the Roll type rapid spheroidization annealing furnace:

1、Brief introduction of Roll type rapid spheroidization annealing furnace

Roll type rapid spheroidization annealing furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，is a Roll type rapid spheroidization annealing furnace，It has a wide range of uses, including Metal forging heating, Improve production efficiency, Metal melting and casting, Energy conservation and environmental protection and Metal tempering，it has the functions of Forging heating, quench, anneal, heat treatment and hardening and tempering，energy-efficient,Stable and reliable,Strong adaptability,energy-efficient,Strong adaptability。

Roll type rapid spheroidization annealing furnace

2、Introduction of Roll type rapid spheroidization annealing furnace characteristics

Roll type rapid spheroidization annealing furnace has the following characteristics

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Stable and reliable

The Roll type rapid spheroidization annealing furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Easy to control

The combustion system and ventilation system of the Roll type rapid spheroidization annealing furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

4. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Roll type rapid spheroidization annealing furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

5. Efficient heating

The Roll type rapid spheroidization annealing furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

Roll type rapid spheroidization annealing furnace

3、Roll type rapid spheroidization annealing furnace application

Roll type rapid spheroidization annealing furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Roll type rapid spheroidization annealing furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Improve production efficiency

The Roll type rapid spheroidization annealing furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal tempering

By properly heating and cooling the metal material, the Roll type rapid spheroidization annealing furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Energy conservation and environmental protection

The Roll type rapid spheroidization annealing furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Roll type rapid spheroidization annealing furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Roll type rapid spheroidization annealing furnace

4、Roll type rapid spheroidization annealing furnace display

The styles and designs of Roll type rapid spheroidization annealing furnace are diverse, and the specifications and models can be tailored according to users' needs, providing high-definition drawings for our customers' reference.。

Roll type rapid spheroidization annealing furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Structural characteristics of Roll type rapid spheroidization annealing furnace

The Roll type rapid spheroidization annealing furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Radiation chamber

The heat load of the main place for Roll type rapid spheroidization annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Roll type rapid spheroidization annealing furnace

6、Roll type rapid spheroidization annealing furnace price

The Roll type rapid spheroidization annealing furnace price is introduced as follows:

1. Configuration difference

Products of the same style, different configurations, the product price is definitely different, therefore, the Roll type rapid spheroidization annealing furnace price is affected by the configuration, and the price varies.

2. sales mode

There are direct selling manufacturers and agents in the market. Agents are higher than direct selling manufacturers, mainly because agents get goods from manufacturers, sell them to customers and earn the difference from middlemen, so the natural price is higher.

3. raw material

The higher the cost of materials, the higher the price will be. In the process of purchasing products, users need to make a detailed understanding of the materials selected for products.

4. region

One-combustion energy savingJinan, the transportation is convenient, and the corresponding cost of transporting Roll type rapid spheroidization annealing furnace is low, which reduces the cost of selling Roll type rapid spheroidization annealing furnace by manufacturers, and the price will also decrease.

5. company strength

Direct selling by manufacturers and sales by middlemen will also affect product prices. There are not too many links among direct selling products, so the cost required by manufacturers is low, and the price of Roll type rapid spheroidization annealing furnace is low. Customers can also put products into production in advance. On the contrary, when purchasing products from middlemen, there are not only many links, but also the price of Roll type rapid spheroidization annealing furnace is much higher, so customers should choose products directly sold by manufacturers when purchasing.

Roll type rapid spheroidization annealing furnace

Roll type rapid spheroidization annealing furnacefeatures include energy saving and environmental protection, Stable and reliable, Easy to maintain, Easy to control and energy-efficient，widely used insurface treatment,material,aerospace,light industry,shipping and other industries，The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。