Introduction to Roller mold heating furnace and Forging furnace working principle

Roller mold heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，at the start of the operation,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，customizable。

1、Brief introduction of Roller mold heating furnace

Roller mold heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

Roller mold heating furnace

2、Advantages of Roller mold heating furnace principle

Roller mold heating furnacein the course of work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，The overall structural design is relatively simple，generally, it is composed of Radiation chamber, furnace chamber, convection chamber, ventilation system, recovery of waste heat and other major components，it has the functions of Casting heating, Forging heating, temper, quench and Casting heating，the main structure includes ventilation system, Radiation chamber, ventilation system, furnace chamber, ventilation system and so on，Roller mold heating furnaceThe overall structural design is simple and novel.，it is an ideal choice for customers to buy Roller mold heating furnace。

Roller mold heating furnace

3、Introduction of advantages of Roller mold heating furnace

The advantages of Roller mold heating furnace are as follows:

1. easy to operate

The operation interface of the Roller mold heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

2. Intelligent control

The Roller mold heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. Improve product quality

Because the Roller mold heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. Rapid temperature rise

The Roller mold heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Efficient combustion

The Roller mold heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Roller mold heating furnace

4、Roller mold heating furnace function

Roller mold heating furnacemultifunctional, with functions such as Casting heating, temper, normalizing, Forging heating and quench，it can be used in machinery, petroleum, building materials, surface treatment, Machinery manufacturing and other industries，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is a Roller mold heating furnace newly developed by One-combustion energy saving。

Roller mold heating furnace

5、Roller mold heating furnace structure

The Roller mold heating furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for Roller mold heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Roller mold heating furnace

6、Roller mold heating furnace use

The purpose of Roller mold heating furnace is introduced as follows:

1. Metal forging heating

The Roller mold heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal heat treatment

In addition to forging heating, Roller mold heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal forging heating

The Roller mold heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Improve production efficiency

The Roller mold heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Roller mold heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Roller mold heating furnace

Roller mold heating furnaceWidely used in Improve production efficiency, Metal melting and casting, Metal heat treatment, Metal forging heating and Energy conservation and environmental protection，multifunctional, with functions such as heat treatment, quench, normalizing, hardening and tempering and anneal。