Introduction to Gas storage roller hearth furnace, Forging furnace specifications, model parameters

Gas storage roller hearth furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.。

1、Brief introduction of Gas storage roller hearth furnace

Gas storage roller hearth furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it has the characteristics of energy-efficient, Easy to maintain, Stable and reliable, Strong adaptability and Stable and reliable，It can be used for Metal melting and casting, Metal tempering, Metal heat treatment, Improve production efficiency, Energy conservation and environmental protection, Metal forging heating and so on。

Gas storage roller hearth furnace

2、Gas storage roller hearth furnace advantage

The advantages of Gas storage roller hearth furnace are as follows:

1. Efficient combustion

The Gas storage roller hearth furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Improve product quality

Because the Gas storage roller hearth furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. Intelligent control

The Gas storage roller hearth furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Rapid temperature rise

The Gas storage roller hearth furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Extend the service life of equipment

The Gas storage roller hearth furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Gas storage roller hearth furnace

3、Gas storage roller hearth furnace structure composition

The Gas storage roller hearth furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Radiation chamber

The heat load of the main place for Gas storage roller hearth furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Radiation chamber

The heat load of the main place for Gas storage roller hearth furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Gas storage roller hearth furnace

4、Gas storage roller hearth furnace use

The purpose of Gas storage roller hearth furnace is introduced as follows:

1. Metal heat treatment

In addition to forging heating, Gas storage roller hearth furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal forging heating

The Gas storage roller hearth furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Gas storage roller hearth furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Energy conservation and environmental protection

The Gas storage roller hearth furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Improve production efficiency

The Gas storage roller hearth furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Gas storage roller hearth furnace

5、Gas storage roller hearth furnace characteristics

The Gas storage roller hearth furnace features are as follows:

1. Efficient heating

The Gas storage roller hearth furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. Easy to maintain

The structural design of the Gas storage roller hearth furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Efficient heating

The Gas storage roller hearth furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

5. Strong adaptability

The Gas storage roller hearth furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

Gas storage roller hearth furnace

6、How to choose the right product manufacturer?

Choosing a suitable Gas storage roller hearth furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Gas storage roller hearth furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Gas storage roller hearth furnacethe product looks beautiful.，It is a forging heating device using gas as fuel.。