Introduction and advantages of Split flow forging furnace

Split flow forging furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，is a popular Split flow forging furnace。

1、Brief introduction of Split flow forging furnace

Split flow forging furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，The overall structural design is simple and novel.，it is usually composed of recovery of waste heat, convection chamber, ventilation system, furnace chamber and combustor，Mainly used forImprove production efficiency,Metal tempering,Metal heat treatment,Metal forging heating andEnergy conservation and environmental protection，the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，the main structure includes ventilation system, Radiation chamber, convection chamber, ventilation system and combustor。

Split flow forging furnace

2、Introduction of advantages of Split flow forging furnace

The advantages of Split flow forging furnace are as follows:

1. Uniform heating

The Split flow forging furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. easy to operate

The operation interface of the Split flow forging furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Extend the service life of equipment

The Split flow forging furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Wide application range

The Split flow forging furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. Efficient combustion

The Split flow forging furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Split flow forging furnace

3、Introduction of Split flow forging furnace characteristics

Split flow forging furnace has the following characteristics

1. Easy to maintain

The structural design of the Split flow forging furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Strong adaptability

The Split flow forging furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

3. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

4. Stable and reliable

The Split flow forging furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Easy to maintain

The structural design of the Split flow forging furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Split flow forging furnace

4、Split flow forging furnace field real shot

Split flow forging furnace manufacturer, the product High definition shooting. In order to facilitate new and old customers to find satisfactory the product looks atmospheric. more quickly, the following high-definition pictures are provided for reference.。

Split flow forging furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Structural characteristics of Split flow forging furnace

The Split flow forging furnace structure is introduced as follows:

1. Radiation chamber

The heat load of the main place for Split flow forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Radiation chamber

The heat load of the main place for Split flow forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Split flow forging furnace

6、One-combustion energy saving delivery site

The following is the live video of Split flow forging furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace. of One-combustion energy savingproduce的Split flow forging furnace.。

Split flow forging furnace

As you can see from the live video.One-combustion energy saving It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.。

Split flow forging furnaceat work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，multifunctional, with functions such as temper, quench, heat treatment, normalizing and Forging heating。