Introduction and functional advantages of High temperature heat treatment furnace

High temperature heat treatment furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，It is mostly used in Metal melting and casting, Metal forging heating, Improve production efficiency, Metal tempering, Metal heat treatment, Energy conservation and environmental protection and so on，The overall structural design is simple, diverse and beautiful.，generally, it is composed of furnace chamber, combustor, recovery of waste heat, Radiation chamber, convection chamber and other major components。

1、Brief introduction of High temperature heat treatment furnace

High temperature heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the advantage is Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.。

High temperature heat treatment furnace

2、High temperature heat treatment furnace customer scene picture

Excellent material selection,the product looks atmospheric., trustworthy, panoramic shooting, helpful for customer reference.。

High temperature heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、High temperature heat treatment furnace characteristics

The High temperature heat treatment furnace features are as follows:

1. Easy to control

The combustion system and ventilation system of the High temperature heat treatment furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

2. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

3. Stable and reliable

The High temperature heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Strong adaptability

The High temperature heat treatment furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. Efficient heating

The High temperature heat treatment furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

High temperature heat treatment furnace

4、Functional advantages of High temperature heat treatment furnace

High temperature heat treatment furnaces have the following advantages.

1. Efficient combustion

The High temperature heat treatment furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Wide application range

The High temperature heat treatment furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. Intelligent control

The High temperature heat treatment furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Rapid temperature rise

The High temperature heat treatment furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Uniform heating

The High temperature heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

High temperature heat treatment furnace

5、High temperature heat treatment furnace structure composition

The High temperature heat treatment furnace has the following structure

1. Radiation chamber

The heat load of the main place for High temperature heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

High temperature heat treatment furnace

6、One-combustion energy saving introduced

One-combustion energy saving is a strong and professional High temperature heat treatment furnace manufacturer, with advanced High temperature heat treatment furnace production technology and rich production experience. It will not only provide users with High temperature heat treatment furnace with Stable and reliable, but also provide users with complete pre-sales, in-sales and after-sales services for the benefit of users. Welcome new and old users to visit and buy.。

One-combustion energy saving

High temperature heat treatment furnacethe main features are energy saving and environmental protection, energy-efficient, Strong adaptability, Easy to control and Easy to maintain，the product looks beautiful.。