What is a Quenching heat treatment furnace?

Quenching heat treatment furnaceIt is a forging heating device using gas as fuel.，it can be used in light industry, war industry, chemical industry, petroleum, machinery and other industries，the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.，at runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，is a kind of high quality and low price Quenching heat treatment furnace。

1、Brief introduction of Quenching heat treatment furnace

Quenching heat treatment furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，the product looks atmospheric.，is based on One-combustion energy saving is carefully developed by One-combustion energy saving combined with advanced technology。

Quenching heat treatment furnace

2、Structural advantages of Quenching heat treatment furnace

The Quenching heat treatment furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. Radiation chamber

The heat load of the main place for Quenching heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Quenching heat treatment furnace

3、On-site real shot of Quenching heat treatment furnace

Various styles and styles of Quenching heat treatment furnace, complete models, for you to choose at will.。

Quenching heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Functional advantages of Quenching heat treatment furnace

Quenching heat treatment furnaces have the following advantages.

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Extend the service life of equipment

The Quenching heat treatment furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Intelligent control

The Quenching heat treatment furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Efficient combustion

The Quenching heat treatment furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Improve product quality

Because the Quenching heat treatment furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Quenching heat treatment furnace

5、Quenching heat treatment furnace function

Quenching heat treatment furnaceit has the functions of Casting heating, Forging heating, temper, normalizing and anneal，It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，reliable quality，low in price。

Quenching heat treatment furnace

6、Quenching heat treatment furnace application

Quenching heat treatment furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Quenching heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Improve production efficiency

The Quenching heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal heat treatment

In addition to forging heating, Quenching heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal forging heating

The Quenching heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Energy conservation and environmental protection

The Quenching heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Quenching heat treatment furnace

Quenching heat treatment furnaceThe structure is novel, special, advanced, reasonable and scientific.，Structure consists of ventilation system, Radiation chamber, convection chamber, furnace chamber, combustor and so on，widely used in Machinery manufacturing, aerospace, heat treatment, pharmacy, electron and other fields，It is a forging heating device using gas as fuel.。